Fan assembly with a self-adjusting gap and electronic devices with a fan assembly

Patent metadata

Field	Value
Publication number	US-11215193-B2
Application number	US-202016792034-A
Country	US
Kind code	B2
Filing date	Feb 14, 2020
Priority date	Sep 26, 2019
Publication date	Jan 4, 2022
Grant date	Jan 4, 2022

Abstract

An electronic device with a fan assembly is disclosed. The fan assembly includes an impeller and an insert separated from the impeller by a gap. The fan assembly increases airflow by rotationally driving the impeller. For a sufficient rotational speed of the impeller, the airflow reaches a level that provides a force that displaces the insert. The displacement may include movement and/or compression of the insert. As a result of the displacement, the gap between the impeller and the insert increases. The increased gap reduces the pressure and associated noise that is otherwise caused by the airflow. When the rotational speed of the impeller reduces or ceases, the insert returns to its initial position. In this manner, the fan assembly includes a self-adjusting gap that changes based on the airflow.

First claim

What is claimed is:

1. An electronic device, comprising:
an enclosure that defines an internal volume; and
a fan assembly located in the internal volume, the fan assembly comprising:
a fan housing,
an impeller positioned in the fan housing, and
an insert positioned in the fan housing and separated from the impeller by a gap,
wherein airflow by the impeller into the gap causes displacement of the insert such that the insert changes from a first size to a second size that is less than the first size.

2. The electronic device of claim 1 , wherein the gap comprises a self-adjusting gap based upon compression of the insert, wherein the compression of the insert is based upon a rotational speed of the impeller.

3. The electronic device of claim 1 , wherein the insert comprises an elastomeric insert.

4. The electronic device of claim 3 , wherein the elastomeric insert comprises a spring force, and wherein the airflow provides a force that is greater than the spring force.

5. The electronic device of claim 1 , wherein rotational movement of the impeller drives the airflow that causes the insert to transition to the second size, and wherein the insert is configured to transition to the first size when the rotational movement ceases.

6. The electronic device of claim 1 , wherein the insert comprises foam.

7. The electronic device of claim 1 , wherein the first size comprises a first cross sectional area, and wherein the second size comprises a second cross sectional area less than the first cross sectional area.

8. An electronic device, comprising:
an enclosure that defines an internal volume; and
a fan assembly located in the internal volume, the fan assembly comprising:
a fan housing,
an impeller located in the fan housing, and
an insert located in the fan housing, wherein:
a decompressed state of the insert comprises a separation between the insert and the impeller by a gap having a first dimension, and
a compressed state of the insert comprises the separation between the insert and the impeller increasing to a second dimension of the gap that is greater than the first dimension.

9. The electronic device of claim 8 , wherein the gap comprises a self-adjusting gap that transitions from a first size in the decompressed state to a second size in the compressed state based upon airflow generated by the impeller, and the first size is greater than the second size.

10. The electronic device of claim 9 , wherein the insert is configured to transition from the compressed state to the decompressed state when the airflow ceases.

11. The electronic device of claim 9 , wherein the insert comprises an elastomeric insert.

12. The electronic device of claim 11 , wherein the elastomeric insert comprises a spring force, and wherein the airflow provides a force that is greater than the spring force.

13. The electronic device of claim 8 , wherein the insert comprises foam.

14. The electronic device of claim 8 , wherein rotational movement of the impeller generates airflow that causes the insert to transition to the compressed state, and wherein the insert is configured to transition to the decompressed state when the rotational movement ceases.

15. A method for operating a fan assembly in an electronic device, the method comprising:
by the fan assembly:
rotating an impeller;
driving airflow, by the impeller, through a fan housing having an insert separated from the impeller by a gap; and
compressing the insert, based on the airflow, such that the insert transitions from a first size to a second size less than the first size.

16. The method of claim 15 , wherein the gap comprises a self-adjusting based upon compressing the insert.

17. The method of claim 15 , further comprising decompressing the insert when the impeller ceases rotation.

18. The method of claim 15 , wherein compressing the insert comprises compressing a foam insert.

19. The method of claim 15 , wherein compressing the insert comprises compressing an elastomeric insert.

20. The method of claim 19 , wherein compressing the elastomeric insert comprises providing a force that overcomes a spring force of the elastomeric insert.

Assignees

• Apple Inc

Inventors

• Berberoglu Halil
• Tan Cheng Ping
• Naghib Lahouti Arash
• Herms Richard A
• Dybenko Jesse T
• Rasouli Ashkan

Classifications

• F04D29/4226 Primary

  Fan casings · CPC title

• F04D29/602

  Mounting in cavities · CPC title

• F04D17/10

  for compressing or evacuating · CPC title

• F05D2300/501

  Elasticity · CPC title

• F04D29/422

  Discharge tongues (F04D17/04 takes precedence) · CPC title