Electric vehicle thermal management system

Patent metadata

Field	Value
Publication number	US-11214114-B2
Application number	US-201816103008-A
Country	US
Kind code	B2
Filing date	Aug 14, 2018
Priority date	Feb 1, 2013
Publication date	Jan 4, 2022
Grant date	Jan 4, 2022

Abstract

A traction battery thermal management system is provided. The thermal management system includes a battery loop for regulating the traction battery temperature. A motor loop is provided for regulating a motor temperature. The thermal management system also includes a radiator. A radiator valve selectively controls fluid flow through the radiator. A battery valve selectively couples the battery loop and the motor loops. The battery loop, the motor loop are in fluid communication and arranged in parallel to be cooled by the radiator.

First claim

What is claimed is:

1. A thermal management system for a vehicle comprising:
a traction battery for propelling the vehicle;
a motor coupled to the traction battery;
a first cooling loop circulating fluid to cool the traction battery; and
a second cooling loop circulating fluid to cool the traction motor;
a third loop for regulating a passenger cabin temperature and selectively coupled to the first and second cooling loops; and
a radiator selectively in communication with the first cooling loop and second cooling loop,
wherein the first loop, the second loop are in fluid communication and arranged in parallel to be cooled by the radiator,
a radiator valve for selectively controlling fluid flow through the radiator, wherein in a first position fluid flows through the radiator and in a second position fluid bypasses the radiator,
a battery valve for selectively controlling fluid flow through the traction battery,
wherein when the radiator valve is in a first position, fluid flows through the radiator and when the battery valve is in a first position fluid flows in parallel through the first loop and the second loop, the radiator thereby cooling the battery and the traction motor in parallel.

2. The thermal management system of claim 1 , wherein the first loop and second loop are arranged to circulate in parallel.

3. The thermal management system of claim 1 further comprising a chiller adapted to cool fluid in the first loop, wherein the battery is cooled by the radiator without the chiller when the radiator valve is in the first position and the battery valve is in the first position.

4. The thermal management system of claim 3 further comprising a controller operatively connected to the radiator valve and the battery valve,
wherein the controller is configured to command the radiator valve and the battery valve to the first positions, respectively to cool the traction the traction battery without the chiller, and if a battery temperature exceeds a threshold temperature, the controller is configured to command the battery valve to the second position and activate the chiller.

5. The thermal management system of claim 4 wherein if a battery temperature is below a threshold temperature the controller commands the radiator valve to a second position to bypass the radiator and warms the battery through the second loop.

6. The thermal management system of claim 1 wherein when the battery valve is in a second position, the first loop is substantially isolated from the second loop and the radiator.

7. The thermal management system of claim 1 further comprising:
a second loop pump positioned to selectively circulate fluid through the second loop; and
a first loop pump position to selectively circulate fluid through the first loop,
wherein the second loop pump and first loop pump are arranged in parallel.

8. The thermal management system of claim 1 wherein a radiator outlet is arranged in series with a first loop inlet, and wherein a second loop inlet is arranged in parallel to the first loop inlet.

9. The thermal management system of claim 1 , further comprising:
a third valve for selectively coupling the third loop to the thermal management system.

10. The electric vehicle thermal management system of claim 1 , wherein if a battery temperature is below a threshold temperature the controller commands the radiator valve to a second position to bypass the radiator and warms the battery through the second loop.

11. The electric vehicle thermal management system of claim 1 , further comprising:
a cabin valve for selectively coupling the third loop to the thermal management system,
wherein the third loop is connected in series with the second loop.

Assignees

• Ford Global Tech Llc

Inventors

• Smith Mark G
• Schwartz William Samuel
• Jackson Kenneth J
• Fabricatore David

Classifications

• B60H1/00278 Primary

  for the battery · CPC title

• B60H2001/00307

  Component temperature regulation using a liquid flow · CPC title

• B60H1/00392

  for electric vehicles having only electric drive means · CPC title

• B60H1/143

  the heat being derived from cooling an electric component, e.g. electric motors, electric circuits, fuel cells or batteries · CPC title