Covalent organic framework films, and methods of making and uses of same

Patent metadata

Field	Value
Publication number	US-11213800-B2
Application number	US-201113821136-A
Country	US
Kind code	B2
Filing date	Sep 13, 2011
Priority date	Sep 13, 2010
Publication date	Jan 4, 2022
Grant date	Jan 4, 2022

Abstract

Multilayer structures comprising a covalent organic framework (COF) film in contact with a polyaromatic carbon (PAC) film. The multilayer structures can be made by combining precursor compounds in the presence of a PAC film. The PAC film can be for example, a single layer graphene film. The multilayer structures can be used in a variety of applications such as solar cells, flexible displays, lighting devices, RFID tags, sensors, photoreceptors, batteries, capacitors, gas-storage devices, and gas-separation devices.

First claim

What is claimed is:

1. A multilayer structure comprising a covalent organic framework (COF) layer in contact with a template polycyclic aromatic carbon (PAC) layer having a first side and a second side, wherein the COF layer has pores and the PAC layer is in contact with a substrate, such that the COF layer is in contact with the first side of the PAC layer and the substrate is in contact with the second side of the PAC layer,
wherein the COF layer is aligned to a surface of the substrate, and
the COF layer comprises at least 3 molecular layers and there is no detectible stacking fault in the 3 molecular layers.

2. The multilayer structure of claim 1 , wherein the substrate is a copper, copper-coated silicon, fused silica, or silicon carbide.

3. The multilayer structure of claim 1 , wherein the COF layer comprises a COF selected from the group consisting of COF-5, TP-COF, NiPc-PBBA COF, ZnPc-Py COF, ZnPc-DPB COF, ZnPc-NDI COF, and ZnPc-PPE COF.

4. The multilayer structure of claim 1 , wherein the COF layer has a thickness of 5 nm to 1 micron.

5. The multilayer structure of claim 1 , wherein the pores of the COF layer have a diameter of 1 nm to 6 nm.

6. The multilayer structure of claim 1 , wherein the COF layer has an average grain size of at least 5 unit cells.

7. The multilayer structure of claim 1 , wherein stacking faults are determined by x-ray diffraction, scanning electron microscopy, or transmission electron microscopy.

8. The multilayer structure of claim 1 , wherein the COF layer comprises at least 10 molecular layers and there is no detectible stacking fault in the 10 molecular layers.

9. The multilayer structure of claim 1 , wherein the pores are perpendicular to the PAC layer.

10. The multilayer structure of claim 1 , wherein the COF layer is patterned.

11. The multilayer structure of claim 1 , wherein the PAC layer is graphene or graphite.

12. The multilayer structure of claim 2 , wherein the PAC layer is single-layer graphene.

13. The multilayer structure of claim 1 , wherein the COF layer exhibits a mosaicity of 0 to 13.

14. The multilayer structure of claim 13 , wherein the mosaicity is determine by x-ray diffraction.

15. A method for forming a covalent organic framework (COF) layer in contact with a template polycyclic aromatic carbon (PAC) layer having a first side and a second side, wherein the COF layer has pores and the PAC layer is in contact with a substrate, such that the COF layer is in contact with the first side of the PAC layer and the substrate is in contact with the second side of the PAC layer comprising the step of:
contacting a subunit compound with a multifunctional linker compound in the presence of a PAC layer, wherein the PAC layer is in contact with a substrate, and a solvent, under conditions such that at least two subunit compounds react with a multifunctional linker compound to form at least one covalent bond and a COF layer is formed on the PAC layer, wherein the COF layer is aligned to a surface of the substrate the COF layer comprises at least 3 molecular layers and there is no detectable stacking fault in the 3 molecular layers.

16. The method of claim 15 , wherein the PAC layer is graphene or graphite.

17. The method of claim 15 , wherein COF layer has at least one covalent bond selected from an imine bond, a hydrazone bond, a triazine bond and a boronate ester bond.

18. The method of claim 15 , wherein the subunit compound comprises at least two catechol moieties and the multifunctional linker compound comprises at least two boronic acid moieties.

19. A device comprising the covalent organic framework (COF) layer of claim 1 or the COF layer made using the method of claim 15 .

20. The device of claim 19 , wherein the device is selected from the group consisting of a solar cell, a flexible display, a lighting device, a RFID tag, a sensor, a photoreceptor, a battery, a capacitor, a gas storage device, and a gas-separation device.

Assignees

• Dichtel William R
• Park Jiwoong
• Mukherjee Arnab
• Levendorf Mark Philip
• Woll Arthur
• Spitler Eric
• Colson John
• Univ Cornell

Inventors

• Dichtel William R
• Park Jiwoong
• Mukherjee Arnab
• Levendorf Mark Philip
• Woll Arthur
• Spitler Eric
• Colson John

Classifications

• H10K59/10

  OLED displays · CPC title

• B82Y30/00

  Nanotechnology for materials or surface science, e.g. nanocomposites · CPC title

• C09D5/00

  Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced {(electrically insulating plastics, resins or waxes H01B3/30)}; Filling pastes · CPC title

• C01B2204/02

  Single layer graphene · CPC title

• B01J20/3272

  Polymers obtained by reactions otherwise than involving only carbon to carbon unsaturated bonds · CPC title