Air filter medium, air filter pack, and air filter unit

Patent metadata

Field	Value
Publication number	US-11213782-B2
Application number	US-201716337806-A
Country	US
Kind code	B2
Filing date	Sep 25, 2017
Priority date	Sep 30, 2016
Publication date	Jan 4, 2022
Grant date	Jan 4, 2022

Abstract

An air filter medium includes a first porous PTFE membrane and a second porous PTFE membrane. The air filter medium ( 10 ) has a first main surface and a second main surface, and the first porous PTFE membrane and the second porous PTFE membrane are arranged so that an air flow moving from the first main surface to the second main surface passes through the first porous PTFE membrane and subsequently through the second porous PTFE membrane. A thickness of the first porous PTFE membrane is in the range of 4 to 40 μm and a specific surface area of the first porous PTFE membrane is 0.5 m 2 /g or less.

First claim

The invention claimed is:

1. An air filter medium comprising a first porous PTFE membrane and a second porous PTFE membrane, wherein
the air filter medium has a first main surface and a second main surface,
the first porous PTFE membrane and the second porous PTFE membrane are arranged so that an air flow moving from the first main surface to the second main surface passes through the first porous PTFE membrane and subsequently through the second porous PTFE membrane,
a thickness of the first porous PTFE membrane is in the range of 4 to 40 μm, and
a specific surface area of the first porous PTFE membrane is 0.5 m 2 /g or less.

2. The air filter medium according to claim 1 , wherein the specific surface area of the first porous PTFE membrane is in the range of 0.10 to 0.5 m 2 /g.

3. The air filter medium according to claim 1 , wherein a specific surface area of the second porous PTFE membrane is in the range of 1.5 to 10 m 2 /g.

4. The air filter medium according to claim 1 , wherein a ratio of a specific surface area of the second porous PTFE membrane to the specific surface area of the first porous PTFE membrane is 6 or more.

5. The air filter medium according to claim 1 , wherein when poly-α-olefin in the form of polydisperse particles with an average particle diameter of 0.15 μm is passed through the air filter medium at a concentration of 20 to 40 g/m 3 and a linear flow velocity of 5.3 cm/sec to measure change in pressure drop, an amount of poly-α-olefin collected by the air filter medium is 20 mg/m 2 /Pa or more at a time point where the pressure drop reaches 500 Pa.

6. The air filter medium according to claim 1 , wherein when NaCl in the form of polydisperse particles with an average particle diameter of 0.5 μm is passed through the air filter medium at a concentration of 1 to 3 g/m 3 and a linear flow velocity of 5.3 cm/sec to measure change in pressure drop, an amount of NaCl collected by the air filter medium is 8 mg/m 2 /Pa or more at a time point where the pressure drop reaches 500 Pa.

7. An air filter pack comprising the air filter medium according to claim 1 , the air filter medium being pleated.

8. An air filter unit comprising the air filter pack according to claim 7 and a frame supporting the air filter pack.

9. The air filter medium according to claim 1 , wherein the thickness of the first porous PTFE membrane is larger than a thickness of the second porous PTFE membrane.

Assignees

• Nitto Denko Corp

Inventors

• Niki Takashi
• Mori Masaaki
• Wada Shiho
• Daimon Atsushi
• Yanagi Toshiki

Classifications

• B01D39/1692 Primary

  Other shaped material, e.g. perforated or porous sheets · CPC title

• B01D63/14

  Pleat-type membrane modules · CPC title

• B01D39/16 Primary

  of organic material, e.g. synthetic fibres · CPC title

• B01D46/543 Primary

  using membranes · CPC title

• B01D46/0005

  Mounting of filtering elements within casings, housings or frames (B01D46/2422 takes precedence) · CPC title