Power-factor-correction rectifiers with soft switching

Patent metadata

Field	Value
Publication number	US-11211872-B1
Application number	US-202017034446-A
Country	US
Kind code	B1
Filing date	Sep 28, 2020
Priority date	Sep 28, 2020
Publication date	Dec 28, 2021
Grant date	Dec 28, 2021

Abstract

A boost rectifier that operates with a single-phase input voltage includes (i) an input stage receiving the single-phase input voltage and including first and second input filter capacitors, (ii) a switching converter stage coupled to the input stage and including a rectification circuit and an inductor circuit, series-connected first and second switches providing a common terminal therebetween, and a phase output capacitor, (iii) an output stage that transfers energy stored in the phase output capacitor to an output load, (iv) a decoupling stage that provides high-impedance decoupling between the switching converter stage and the output stage, and (v) a control circuit configured to operate the first and second switches according to an output signal of a non-linear compensation circuit that combines a feedforward signal derived from both the input and output voltages of the boost rectifier with an output voltage feedback control signal.

First claim

We claim:

1. A boost rectifier, configured to operate with a single-phase input voltage, comprising:
an input stage comprising (i) first and second terminals across which to receive the single-phase input voltage; and (ii) first and second input filter capacitors;
a switching converter stage, having (a) input terminals coupled to the first and second terminals of the input stage, and (b) first and second phase terminals, the switching converter stage comprising:
(i) a rectification circuit coupled between the input terminals and the f phase terminals;
(ii) an inductor circuit comprising first and second boost inductors, coupled between the input terminals and the phase terminals;
(iii) series-connected first and second switches providing a common terminal therebetween, wherein the common terminal is coupled by the first and second filter capacitors of the input stage, respectively, to the first and second terminals of the input stage; and
(iv) a phase output capacitor connected between the first and second phase terminals;

an output stage configured to transfer energy stored in the phase output capacitor to an output load;
a decoupling stage configured to provide high-impedance decoupling between the switching converter stage and the output stage; and
a control circuit configured to operate the first and second switches according to a non-linear compensation signal derived from (i) a magnitude of the single-phase input voltage; and (ii) a voltage across the output load or a current in the output load.

2. The boost rectifier of claim 1 , wherein the rectification circuit comprises first, second, third, and fourth diodes connected in a full-bridge configuration.

3. The boost rectifier of claim 1 , wherein the first and second boost inductors connect the first and second terminals of the input stage, respectively, to the rectification circuit.

4. The boost rectifier of claim 1 , wherein the rectification circuit connects the first and second terminals of the input stage, respectively, to the first and second boost inductors.

5. The boost rectifier of claim 1 , wherein the output stage comprises series-connected first and second output capacitors having a common terminal therebetween, and wherein the common terminal between the first and second output capacitors in the output stage and the common terminal between the first and second switches of the switching converter stage are connected.

6. The boost rectifier of claim 5 , further comprising a blocking capacitor, wherein the common terminal between the first and second output capacitors in the output stage and the common terminal between the first and second switches of the switching converter stage are connected by the blocking capacitor.

7. The boost rectifier of claim 1 , wherein the decoupling stage comprises a coupled inductor.

8. The boost rectifier of claim 1 , wherein the decoupling stage comprises a transformer having a primary winding with a center-tap connected to the common terminal between the first and second switches of the switching converter stage.

9. The boost rectifier of claim 1 , wherein the decoupling stage comprises a transformer having a primary winding connected to the phase terminals of the switching converter stage by a resonant-type circuit.

10. The boost rectifier of claim 9 , wherein the resonant-type circuit comprises one or more resonant inductors and one or more resonant capacitors.

11. The boost rectifier of claim 10 , wherein the resonant-type circuit comprises series-connected resonant capacitors connected between the phase terminals of the switching converter stage, the series-connected resonant capacitors having a common terminal coupled to the primary winding of the transformer.

12. The boost rectifier of claim 1 , further comprising series-connected third and fourth switches in the switching converter stage, the third and fourth switches having a common terminal therebetween, and wherein the decoupling stage comprises a transformer having a primary winding connected between the common terminal between the first and second switches of the switching converter stage and the common terminal between the third and fourth switches of the switching converter stage.

13. The boost rectifier of claim 12 , further comprising a resonant-type circuit coupled to the primary winding of the transformer and between the common terminal between the first and second switches of the switching converter stage and the common terminal between the third and fourth switches of the switching converter stage.

14. The boost rectifier of claim 1 , wherein the decoupling stage comprises a transformer having a secondary winding with a center-tap that provides a virtual ground for the output stage.

15. The boost rectifier of claim 1 , wherein the magnitude of the single-phase input voltage includes a root-mean-square value of the single-phase input voltage.

16. The boost rectifier of claim 1 , wherein the control circuit determines a common switching cycle for the first and second switches based on the non-linear compensation signal.

17. The boost rectifier of claim 16 , wherein the switching cycle is regulated by a control signal driving a voltage-controlled oscillator, the control signal being based on the non-linear compensation signal.

18. The boost rectifier of claim 17 , wherein the control signal is a product of the non-linear compensation signal and a feedback signal based on the voltage across the output load or the current in the output load.

19. The boost rectifier of claim 1 , wherein the control circuit combines a feedforward signal derived from input and output voltages of the boost rectifier with an output voltage feedback control signal.

20. The boost rectifier of claim 1 , further comprising a non-linear compensation circuit which combines a feedforward signal derived from both the input and output voltages of the boost rectifier with an output voltage feedback control signal to generate an output signal that is used to operate the first and second switches.

Assignees

• Delta Electronics Inc

Inventors

• Jang Yungtaek
• Kumar Misha
• Sadilek Tomas
• Barbosa Peter

Classifications

• H02M1/44

  Circuits or arrangements for compensating for electromagnetic interference in converters or inverters · CPC title

• H02M3/33569 Primary

  having several active switching elements (H02M3/3353 takes precedence) · CPC title

• Y02B70/10

  Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes · CPC title

• H02M1/4258

  using a single converter stage both for correction of AC input power factor and generation of a regulated and galvanically isolated DC output voltage (H02M1/4241 takes precedence) · CPC title

• H02M1/4241

  using a resonant converter · CPC title