Fluidic assembly using tunable suspension flow

Patent metadata

Field	Value
Publication number	US-11211520-B2
Application number	US-201916268423-A
Country	US
Kind code	B2
Filing date	Feb 5, 2019
Priority date	Sep 9, 2016
Publication date	Dec 28, 2021
Grant date	Dec 28, 2021

Abstract

Embodiments are related to systems and methods for fluidic assembly, and more particularly to systems and methods for increasing the efficiency of fluidic assembly.

First claim

What is claimed is:

1. A method for fluidic assembly, the method comprising:
providing a fluidic flow chamber including side walls forming a barrier around a top surface of a substrate, and wherein the top surface of the substrate includes a plurality of wells;
introducing a suspension into the fluidic flow chamber, wherein the suspension is in contact with the top surface of the substrate, and wherein the suspension includes: a plurality of micro-components and a carrier fluid;
commanding a flow oscillator to force movement of the suspension within the fluidic flow chamber controllably in at least a first direction and a second direction wherein the flow oscillator is a pump;
capturing an image of a location of micro-components relative to the plurality of wells;
based at least in part on the image, selecting both a magnitude of fluid flow and one of the first direction or the second direction as a tunable fluidic flow; and
commanding the flow oscillator to force movement of the suspension within the fluidic flow chamber in accordance with the tunable fluidic flow.

2. The method of claim 1 , wherein the pump configured to provide a range of tunable fluidic flow.

3. The method of claim 2 , wherein the first direction is away from the pump and the second direction is toward the pump.

4. The method of claim 1 , wherein the micro-components are light emitting diodes.

5. The method of claim 1 , wherein the substrate further includes one or more control channels along a top surface of the substrate.

6. The method of claim 5 , wherein the control channels are substantially parallel to the first direction and the second direction.

7. The method of claim 5 , wherein the control channels are substantially perpendicular to the first direction and the second direction.

8. A method for fluidic assembly, the method comprising:
providing a fluidic flow chamber including a plurality of side walls surrounding a top surface of a substrate, and wherein the substrate includes a plurality of wells extending into to the substrate;
introducing a suspension into the fluidic flow chamber, wherein the plurality of walls maintain at least a portion of the suspension within the fluidic flow chamber and in contact with at least the top surface of the substrate, and wherein the suspension includes: a plurality of micro-components and a carrier fluid;
commanding a mechanical forcing system to force movement of the suspension within the fluidic flow chamber alternately in a first direction and a second direction, wherein the mechanical forcing system is a pump;
capturing an image of a location of micro-components relative to the plurality of wells;
based at least in part on the image, selecting both a magnitude of fluid flow and one of the first direction or the second direction as a tunable fluidic flow; and
commanding the mechanical forcing system to force movement of the suspension within the fluidic flow chamber in accordance with the tunable fluidic flow.

9. The method of claim 8 , wherein the pump is configured to provide a range of tunable fluidic flow, and wherein the first direction is away from the pump and the second direction is toward the pump.

10. The method of claim 9 , wherein the first direction is away from the pump and the second direction is toward the pump.

11. The method of claim 8 , wherein the micro-components are light emitting diodes.

12. The method of claim 8 , wherein the substrate further includes one or more control channels along a top surface of the substrate.

13. The method of claim 12 , wherein the control channels are substantially parallel to the first direction and the second direction.

14. The method of claim 12 , wherein the control channels are substantially perpendicular to the first direction and the second direction.

15. A method for fluidic assembly, the method comprising:
commanding a mechanical forcing system to force movement of a suspension within a fluidic flow chamber in a first direction, wherein the mechanical forcing system is a mechanical device interacting with a movement fluid to cause movement of the suspension relative to the surface of the substrate, and wherein the suspension includes: a plurality of micro-components and a carrier fluid; and wherein the flow chamber includes:
a plurality of side walls surrounding a top surface of a substrate and holding a pool of the suspension over and in contact with the top surface of the substrate, wherein at least the top surface of the substrate includes a plurality of wells extending into to the substrate;
commanding the mechanical forcing system to force movement of the suspension within the fluidic flow chamber in a second direction;
capturing an image of a location of micro-components relative to the plurality of wells;
based at least in part on the image, selecting one of the first direction or the second direction as a tunable fluidic flow; and
commanding the mechanical forcing system to force movement of the suspension within the fluidic flow chamber in accordance with the tunable fluidic flow.

16. The method of claim 15 , wherein the movement fluid is a subset of the carrier fluid.

17. The method of claim 15 , wherein the movement fluid includes a subset of the micro-components.

18. The method of claim 15 , wherein the mechanical device interacting with a movement fluid to cause movement of the suspension relative to the surface of the substrate is a pump configured to provide a range of tunable fluidic flow.

19. The method of claim 18 , wherein the first direction is away from the pump and the second direction is toward the pump.

Assignees

• Elux Inc

Inventors

• Yuen Po Ki

Classifications

• H10W72/0198

  batch processes · CPC title

• H10W90/00

  Package configurations · CPC title

• G05D7/0694 Primary

  by action on throttling means or flow sources of very small size, e.g. microfluidics (microvalves F16K99/0001; microstructural devices per se B81B) · CPC title

• H10H29/10

  Integrated devices comprising at least one light-emitting semiconductor component covered by group H10H20/00 (active-matrix LED displays H10H29/30) · CPC title

• H10H20/01

  Manufacture or treatment · CPC title