Accelerated motion relay

Patent metadata

Field	Value
Publication number	US-11211216-B2
Application number	US-201916438195-A
Country	US
Kind code	B2
Filing date	Jun 11, 2019
Priority date	Mar 15, 2013
Publication date	Dec 28, 2021
Grant date	Dec 28, 2021

Abstract

An electrical relay (2) includes an electromagnetic drive system for providing bi-directional drive. The electrical relay (2) includes a first a coil (212) and a second coil (213). A current is supplied to the coils (212) and (213) in opposite directions. The two coils (212) and (213) can be used to accelerate the armature in either direction in relation to the two contacts. This can be used to drive the armature to either one of the contacts and to accelerate and decelerate the armature during a single transit. In the latter regard, the armature can be accelerated and decelerated to shorten the transit time, reduce bounce, reduce wear on the contacts, and allow for different contact material options.

First claim

What is claimed:

1. A method for use in switching electrical power using a relay, the relay including a moveable electrode structure carrying a moveable electrode and first and second circuit electrodes, wherein said moveable electrode structure is moveable from a first position, where said moveable electrode electrically contacts said first circuit electrode to enable current flow in a first circuit, and a second position, where said moveable electrode electrically contacts said second circuit electrode, said method comprising the steps of:
initiating a switching function wherein said moveable electrode structure moves on a path across a space from said first position to said second position; and
decelerating said moveable electrode structure during an approach portion of travel of said moveable contact structure on said path across said space, wherein said approach portion is adjacent to said second circuit electrode and corresponds to an approach by said moveable electrode structure to said second circuit electrode;
wherein a distance between said first and second circuit electrodes is at least about 1.5 mm and a transit time, for said moveable electrode structure between said first and second positions is no more than 20 milliseconds.

2. The method as set forth in claim 1 , wherein said moveable electrode structure comprises an armature having at least one contact formed thereon for establishing electrical contact with said first and second circuit electrodes.

3. The method as set forth in claim 1 , wherein said step of decelerating comprises operating an electromagnetic drive system to exert a force on said moveable electrode structure.

4. The method as set forth in claim 3 , wherein said electromagnetic drive system is operative for accelerating said movable electrode structure during a launch portion of said path across said space, and said electromagnetic drive systems exerts force on said moveable electrode structure from a first position on a first side of said space between said first and second circuit electrodes, and said accelerating comprises driving said electromagnetic drive system with current of a first polarity, and said decelerating comprises driving said electromagnetic drive system with current of a second polarity.

5. The method as set forth in claim 3 , wherein said electromagnetic drive system exerts a first force on said moveable electrode structure from a first position on a first side of said space between said first and second circuit electrodes and exerts a second force on said moveable electrode structure from a second position on a second side of said space.

6. The method as set forth in claim 5 , wherein said first force and second force are applied in the same direction with respect to an axis extending between said first and second circuit electrodes.

7. The method as set forth in claim 5 , wherein said first force and second force are applied in different directions with respect to an axis extending between said first and second circuit electrodes.

8. The method as set forth in claim 4 , wherein said accelerating occurs during a first half of said travel of said moveable electrode structure on said path across said space and said step of decelerating occurs during a second half of said travel of said moveable electrode structure on said path across said space.

9. The method as set forth in claim 4 , wherein said accelerating and decelerating are controlled to be substantially symmetrical with respect to a midpoint of said path across said space.

10. The method as set forth in claim 3 , further comprising controlling operation of said electromagnetic drive system to provide a selected transit time of said moveable electrode structure between said first and second circuit electrodes.

11. The method as set forth in claim 1 , further comprising forming an electrode of said moveable electrode structure from gold.

12. The method as set forth in claim 3 , further comprising a circuit reversing a direction of current flow through at least one component of said electromagnetic drive system.

13. A relay for switching electrical power comprising:
a first circuit electrode of a first electrical circuit;
a second circuit electrode;
a moveable electrode structure, carrying a first moveable electrode, moveable between a first position, where said moveable electrode electrically contacts said first circuit electrode to enable current flow in said first circuit, and a second position, where said moveable electrode electrically contacts said second circuit electrode; and
an electromagnetic drive system operative to decelerate said moveable electrode structure during an approach portion of travel of said moveable electrode structure on said path across said space between said first and second positions, wherein said approach portion is adjacent to said second circuit electrode and corresponds to an approach by said moveable electrode structure to said second circuit electrode;
wherein a distance between said first and second circuit electrodes is at least about 1.5 mm and a transit time, for said moveable electrode structure between said first and second positions is no more than 20 milliseconds.

14. The relay as set forth in claim 13 , wherein said moveable electrode structure comprises an armature having at least one contact formed thereon for establishing electrical contact with said first and second circuit electrodes.

15. The relay as set forth in claim 13 , wherein said electromagnetic drive system exerts force on said moveable electrode structure from a first position on a first side of a space between said first and second circuit electrodes, and said electromagnetic drive system is operative for accelerating said moveable electrode structure by driving said electromagnetic drive system with current of a first polarity, and for decelerating said moveable electrode structure by driving said electromagnetic drive system with current of a second polarity.

16. The relay as set forth in claim 13 , wherein said electromagnetic drive system exerts a first force on said moveable electrode structure from a first position on a first side of said a space between said first and second circuit electrodes and exerts a second force on said moveable electrode structure from a second position on a second side of said space.

17. The relay as set forth in claim 16 , wherein said first force and second force are applied in the same direction with respect to an axis extending between said first and second circuit electrodes.

18. The relay as set forth in claim 16 , wherein said first force and second force are applied in the different directions with respect to an axis extending between said first and second circuit electrodes.

19. The relay as set forth in claim 13 , wherein said electromagnetic drive system is operative for accelerating said moveable electrode structure during a first half of said travel of said moveable electrode structure on said path across said space and decelerating said moveable electrode structure during a second half of said travel of said moveable electrode structure on said path across said space.

20. The relay as set forth in claim 19 , further comprising a controller for controlling acceleration and deceleration of said moveable electrode structure to be substantially symmetrical with respect to a midpoint of said path across said space.

21. The relay as set forth in claim 13 , further comprising a controller for controlling operation of said electromagnetic drive syste

Assignees

• Zonit Structured Solutions Llc

Inventors

• Chapel Steve
• Pachoud William

Classifications

• H01H50/34

  Means for adjusting limits of movement; Mechanical means for adjusting returning force · CPC title

• H01H47/02 Primary

  for modifying the operation of the relay · CPC title

• H01H50/60

  moving contact being rigidly combined with movable part of magnetic circuit {(for polarised relays H01H51/2254, H01H51/2281)} · CPC title

• H01H47/22

  for supplying energising current for relay coil · CPC title

• H01H50/18

  Movable parts of magnetic circuits, e.g. armature · CPC title