Condensate drain system for a furnace

Patent metadata

Field	Value
Publication number	US-11209187-B2
Application number	US-201916352416-A
Country	US
Kind code	B2
Filing date	Mar 13, 2019
Priority date	Feb 21, 2019
Publication date	Dec 28, 2021
Grant date	Dec 28, 2021

Abstract

A condensate drain system for a heating, ventilation, and/or air conditioning (HVAC) system includes a heat exchanger having a plurality of tubes configured to receive ambient air and fluidly coupled to a drain via a conduit, a valve positioned along the conduit between the plurality of tubes and the drain, where the valve is configured to enable a flow of condensate from within the plurality of tubes toward the drain in an open position and the block the flow in a closed position, and a controller configured to adjust a position of the valve based on feedback indicative of an operational state of the HVAC system.

First claim

The invention claimed is:

1. A condensate drain system for a heating, ventilation, and/or air conditioning (HVAC) system, comprising:
a heat exchanger having a tube configured to receive ambient air and fluidly coupled to a drain via a conduit;
a valve positioned along the conduit between the tube and the drain, wherein the valve is configured to enable a flow of condensate from within the tube toward the drain in an open position and block the flow in a closed position; and
a controller configured to adjust a position of the valve based on feedback indicative of an operational state of the HVAC system; wherein the controller is configured to adjust the position of the valve toward the open position when the feedback is indicative of a cooling call of the HVAC system; and wherein the controller is configured to adjust the position of the valve toward the closed position when the feedback is indicative of a heating call of the HVAC system.

2. The condensate drain system of claim 1 , wherein the valve is a normally-closed valve.

3. The condensate drain system of claim 2 , wherein the controller is configured to maintain the position of the valve in the closed position when the feedback is indicative of the heating call of the HVAC system.

4. The condensate drain system of claim 1 , wherein the heat exchanger is a furnace.

5. The condensate drain system of claim 1 , wherein the tube of the heat exchanger includes a condensate channel configured to direct condensate toward the conduit.

6. The condensate drain system of claim 5 , wherein the condensate channel comprises a first end coupled to an opening extending through the tube and a second end coupled to the conduit.

7. The condensate drain system of claim 1 , wherein the controller is communicatively coupled to a temperature control device configured to provide the feedback indicative of the operational state of the HVAC system.

8. The condensate drain system of claim 7 , wherein the controller is configured to determine the operational state of the HVAC system based on the feedback from the temperature control device and a temperature set point of an environment to be conditioned by the HVAC system.

9. The condensate drain system of claim 1 , wherein the controller is communicatively coupled to a component of a vapor compression system of the HVAC system, wherein the component is configured to provide the feedback indicative of the operational state of the HVAC system.

10. The condensate drain system of claim 1 , wherein the tube is fluidly coupled to an inlet exposed to the ambient air.

11. The condensate drain system of claim 1 , wherein the controller is configured to adjust the position of the valve toward the closed position based on feedback indicative of a ventilation call of the HVAC system.

12. The condensate drain system of claim 1 , wherein the valve is a solenoid valve.

Assignees

• Johnson Controls Tech Co

Inventors

• Jayarathne Madhuka M

Classifications

• F24D5/00

  Hot-air central heating systems (district heating systems F24D10/00; central heating systems using heat accumulated in storage masses F24D11/00; air conditioning F24F); Exhaust gas central heating systems · CPC title

• F24F13/222

  for evacuating condensate · CPC title

• F24D5/02 Primary

  operating with discharge of hot air into the space or area to be heated · CPC title

• F24D2200/123

  Compression type heat pumps · CPC title

• F24H8/006 Primary

  Means for removing condensate from the heater · CPC title