Hybrid powertrain for vehicle

Patent metadata

Field	Value
Publication number	US-11209073-B2
Application number	US-202016994000-A
Country	US
Kind code	B2
Filing date	Aug 14, 2020
Priority date	Mar 17, 2020
Publication date	Dec 28, 2021
Grant date	Dec 28, 2021

Abstract

A hybrid powertrain for a vehicle may include a first input shaft selectively connectable to an engine through a first clutch; a second input shaft selectively connectable to the engine through a second clutch and mounted to be coaxial with the first input shaft; a motor input shaft mounted to be coaxial with the first input shaft and to which a motor is connected; a first output shaft and a second output shaft each mounted in parallel to the first input shaft and the second input shaft; a center synchronizing unit mounted between the first input shaft and the motor input shaft and configured to interrupt a connection between the first input shaft and the motor input shaft; a plurality of pairs of circumscription gears configured to form a series of shift ratios used for driving of the vehicle; and a variable transmission mechanism.

First claim

What is claimed is:

1. A powertrain for a vehicle, the powertrain comprising:
a first input shaft selectively connectable to an engine through a first clutch;
a second input shaft selectively connectable to the engine through a second clutch and mounted to be coaxial with the first input shaft;
a motor input shaft mounted to be coaxial with the first input shaft and to which a motor is connected;
a first output shaft and a second output shaft each mounted in parallel to the first input shaft and the second input shaft;
a center synchronizing unit mounted between the first input shaft and the motor input shaft and configured to interrupt a connection between the first input shaft and the motor input shaft;
a plurality of gears mounted between the motor input shaft and the first output shaft, between the first input shaft and the first output shaft, between the first input shaft and the second output shaft, between the second input shaft and the first output shaft, and between the second input shaft and the second output shaft, and configured to form a series of shift ratios used for driving of the vehicle; and
a variable transmission mechanism configured to continuously vary power of the motor input shaft by use of the center synchronizing unit and transmit a varied power to the first output shaft,
wherein the variable transmission mechanism includes:
a variable driving gear rotatably mounted in the motor input shaft;
a variable driven gear connected fixedly to the first output shaft to be enmeshed with the variable driving gear; and
a servo clutch configured to continuously vary a frictional force between the motor input shaft and the variable driving gear through operation of the center synchronizing unit,

wherein the servo clutch is of a conical frictional clutch, and
wherein a conical surface of the servo clutch is integrally formed with the variable driving gear,
wherein the center synchronizing unit includes:
a center hub mounted in the motor input shaft; and
a center sleeve mounted to be slid on the center hub along an axial direction of the center sleeve; and
a synchronizer which is connected to the first input shaft through synchronization by a synchronizer ring as the center sleeve moves to a first direction, and

wherein the center sleeve is configured to press the conical surface of the variable driving gear as the center sleeve moves to a second direction.

2. The powertrain of claim 1 , wherein the plurality of gears includes a first group of gears, a second group of gears, a third group of gears, a fourth group of gears, and a fifth group of gears,
wherein the first group of gears between the motor input shaft and the first output shaft are for a first gear shifting ratio and for a second gear shifting ratio, respectively,
wherein the second group of gears between the first input shaft and the first output shaft is for a fourth gear shifting ratio,
wherein the third group of gears between the first input shaft and the second output shaft is for a sixth gear shifting ratio,
wherein the fourth group of gears between the second input shaft and the first output shaft is for a fifth gear shifting ratio, and
wherein the fifth group of gears between the second input shaft and the second output shaft is for a third gear shifting ratio.

3. The powertrain of claim 1 ,
wherein the first clutch and the second clutch correspond to a dual clutch formed in one clutch housing, and
wherein the second input shaft is a hollow shaft that surrounds the first input shaft.

4. The powertrain of claim 2 ,
wherein the first group of gears includes a first driving gear and a second driving gear and the first driving gear for the first gear shifting ratio and the second driving gear for the second gear shifting ratio are mounted in the motor input shaft,
wherein a first driven gear enmeshed with the first driving gear and a second driven gear enmeshed with the second driving gear are mounted in the first output shaft,
wherein the second group of gears and the third group of gears include a third driving gear mounted in the first input shaft and commonly used for the fourth gear shifting ratio and the sixth gear shifting ratio,
wherein the fourth group of gears and the fifth group of gears include a fourth driving gear mounted in the second input shaft and commonly used for the third gear shifting ratio and the fifth gear shifting ratio,
wherein a fourth driven gear enmeshed with the third driving gear and a fifth driven gear enmeshed with the fourth driving gear are mounted in the first output shaft, and
wherein a sixth driven gear enmeshed with the third driving gear and a third driven gear enmeshed with the fourth driving gear are mounted in the second output shaft.

5. The powertrain of claim 4 , wherein a gear ratio of the variable driving gear and the variable driven gear are lower than a gear ratio of the first driving gear and the first driven gear and a gear ratio of the second driving gear and the second driven gear.

6. The powertrain of claim 4 , wherein a clutch gear enmeshed with the center sleeve of the center synchronizing unit is integrally formed with the third driving gear.

7. The powertrain of claim 4 ,
wherein the first driving gear and the second driving gear are fixedly mounted in the motor input shaft so that rotation of the first driving gear and the second driving gear is constrained by the motor input shaft,
wherein the third driving gear is fixedly mounted in the first input shaft so that rotation of the third driving gear is constrained by the first input shaft,
wherein the fourth driving gear is fixedly mounted in the second input shaft so that rotation of the fourth driving gear is constrained by the second input shaft,
wherein a first and second synchronizer configured to selectively constrain rotations of the first driven gear and the second driven gear and a fourth and fifth synchronizer configured to selectively constrain rotations of the fourth driven gear and the fifth driven gear are mounted in the first output shaft, and
wherein a third and sixth synchronizer configured to selectively constrain rotations of the third driven gear and the sixth driven gear is mounted in the second output shaft.

8. The powertrain of claim 7 ,
wherein a synchronizer configured to perform synchronization by use of the synchronizer ring is mounted between the first and second synchronizer and the first driven gear, and
wherein a dog clutch in which a sleeve of the first and second synchronizer is directly enmeshed with a clutch gear of the second driven gear is mounted between the first and second synchronizer and the second driven gear.

9. The powertrain of claim 7 , wherein the first and second synchronizer includes:
a first clutch gear connected to the first driven gear;
a second clutch gear connected to the second driven gear;
a hub fixed to the first output shaft; and
a sleeve slidably engaged to the hub and configured to selectively constrain rotations of the first driven gear and the second driven gear according to a movement of the sleeve of the first and second synchronizer.

10. The powertrain of claim 7 , wherein the fourth and fifth synchronizer includes:
a first clutch gear connected to the fourth driven gear;
a second clutch gear connected to the fifth driven gear;
a hub fixed to the first output shaft; and
a sleeve slidably engaged to the hub and configured to selectively constrain rotations of the fourth driven gear and the fifth driven gear according to a movement of the sleeve of the fourth and fifth synchronizer.

11. The powertrain of claim 7 , wherein the third and sixth synchronizer includes:
a first clutch gea

Assignees

• Hyundai Motor Co Ltd
• Kia Motors Corp

Inventors

• Park Jong Yun

Classifications

• B60K6/547

  the transmission being a stepped gearing · CPC title

• B60K6/38

  characterised by the driveline clutches (shift clutches within the gearing or transmission B60K6/36) · CPC title

• B60K6/365 Primary

  with the gears having orbital motion · CPC title

• B60K6/26

  characterised by the motors or the generators · CPC title

• B60K6/24

  characterised by the combustion engines · CPC title