Friction material composition and friction material

Patent metadata

Field	Value
Publication number	US-11209063-B2
Application number	US-201716346628-A
Country	US
Kind code	B2
Filing date	Jan 11, 2017
Priority date	Nov 2, 2016
Publication date	Dec 28, 2021
Grant date	Dec 28, 2021

Abstract

A friction material composition of the present invention includes a fibrous base, a friction regulator, and a binder and has a copper content of 0.5 mass % or less in terms of copper element amount. The friction material composition contains regenerated cellulosic fibers as the fibrous base. In an embodiment of the friction material composition, the regenerated cellulose fiber has a fiber length of 2 mm to 20 mm.

First claim

The invention claimed is:

1. A friction material composition comprising a fiber base material, a friction modifier, and a binder, wherein
a content of copper in the friction material composition is 0.5 mass % or less in terms of copper element,
the friction material composition comprises a regenerated cellulose fiber as the fiber base material,
the binder is a phenol resin,
a content of the binder is 8 mass %,
the friction modifier comprises (i) a combination of cashew dust, rubber dust, phlogopite, calcium carbonate, barium sulfate, and potassium titanate, (ii) graphite as a solid lubricant, and (iii) a combination of iron oxide, zirconium silicate, and alumina as abrasives,
a content of the friction modifier is 69 mass % to 78.5 mass %,
in the friction modifier, a content of the cashew dust is 3 mass %, a content of the rubber dust is 3 mass %, a content of the phlogopite is 3 mass %, a content of the calcium carbonate is 7 mass %, a content of the barium sulfate is 15 mass % to 24.5 mass %, a content of the potassium titanate is 13 mass %, a content of the graphite is 10 mass %, a content of the iron oxide is 9 mass %, a content of the zirconium silicate is 5 mass %, and a content of the alumina is 1 mass %,
the regenerated cellulose fiber is a rayon fiber or a lyocell fiber,
the regenerated cellulose fiber has a fiber length of 4 mm to 8 mm, and
a content of the regenerated cellulose fiber is 0.5 mass % to 10 mass %.

2. The friction material composition according to claim 1 , wherein the regenerated cellulose fiber has a fineness of 0.3 dtex to 100 dtex.

3. A friction material molded by using the friction material composition according to claim 1 .

Assignees

• Akebono Brake Ind

Inventors

• Kawata Toru
• Takada Takuya
• Miyaji Motoyuki

Classifications

• F16D2200/0069

  being characterised by their size · CPC title

• F16D69/026 Primary

  containing fibres · CPC title

• F16C33/12

  Structural composition; Use of special materials or surface treatments, e.g. for rust-proofing · CPC title

• F16D2200/0086

  Moulding materials together by application of heat and pressure · CPC title

• F16D13/60

  Clutching elements (friction lining or attachment thereof F16D69/00) · CPC title