Exhaust gas purification apparatus

Patent metadata

Field	Value
Publication number	US-11208930-B2
Application number	US-202016948001-A
Country	US
Kind code	B2
Filing date	Aug 27, 2020
Priority date	Sep 30, 2019
Publication date	Dec 28, 2021
Grant date	Dec 28, 2021

Abstract

An exhaust gas purification apparatus includes a three-way catalyst. The three-way catalyst includes a downstream catalyst layer and an upstream catalyst layer. The downstream catalyst layer is to be provided in an exhaust pipe. The downstream catalyst layer contains a noble metal material containing at least one of Pd, Rh, or Pt, and an OSC material containing at least ceria. The upstream catalyst layer is to be provided in the exhaust pipe closer to an engine than the downstream catalyst layer is. The upstream catalyst layer contains the noble metal material and the OSC material. The upstream catalyst layer contains the ceria at a content less than a content of the ceria in the downstream catalyst layer.

First claim

The invention claimed is:

1. An exhaust gas purification apparatus comprising a three-way catalyst, the three-way catalyst comprising:
a downstream catalyst layer to be provided in an exhaust pipe, the downstream catalyst layer comprising a noble metal material containing at least one of Pd, Rh, or Pt, and an OSC material containing at least ceria; and
an upstream catalyst layer to be provided in the exhaust pipe closer to an engine than the downstream catalyst layer is, the upstream catalyst layer comprising the noble metal material and the OSC material, the upstream catalyst layer containing the ceria at a content less than a content of the ceria in the downstream catalyst layer, wherein a support density of the noble metal material in the upstream catalyst layer is more than a support density of the noble metal material in the downstream catalyst layer.

2. The exhaust gas purification apparatus according to claim 1 , wherein the content of the ceria in the upstream catalyst layer is 0.33 times or more and is 0.67 times or less as large as the content of the ceria in the downstream catalyst layer.

3. The exhaust gas purification apparatus according to claim 2 , further comprising a NO x storage reduction catalyst to be provided in the exhaust pipe closer to a muffler than the downstream catalyst layer is,
wherein the content of the ceria of the upstream catalyst layer in the three-way catalyst is more than 0 g/L and is 10 g/L or less.

4. The exhaust gas purification apparatus according to claim 2 , wherein a support density of the noble metal material in the upstream catalyst layer is more than a support density of the noble metal material in the downstream catalyst layer.

5. The exhaust gas purification apparatus according to claim 2 ,
wherein the upstream catalyst layer comprises:
an upstream bottom layer stacked on a support and containing at least Rh; and
an upstream top layer stacked on the upstream bottom layer and containing at least Pd, and

wherein the downstream catalyst layer comprises:
a downstream bottom layer stacked on the support and containing at least Rh; and
a downstream top layer stacked on the downstream bottom layer and containing at least Pd.

6. The exhaust gas purification apparatus according to claim 5 , wherein a support density of the Pd in the upstream top layer is more than one time and is less than three times as large as a support density of the Pd in the downstream top layer.

7. The exhaust gas purification apparatus according to claim 1 , further comprising a NO x storage reduction catalyst to be provided in the exhaust pipe closer to a muffler than the downstream catalyst layer is,
wherein the content of the ceria of the upstream catalyst layer in the three-way catalyst is more than 0 g/L and is 10 g/L or less.

8. The exhaust gas purification apparatus according to claim 1 ,
wherein the upstream catalyst layer comprises:
an upstream bottom layer stacked on a support and containing at least Rh; and
an upstream top layer stacked on the upstream bottom layer and containing at least Pd, and

wherein the downstream catalyst layer comprises:
a downstream bottom layer stacked on the support and containing at least Rh; and
a downstream top layer stacked on the downstream bottom layer and containing at least Pd.

9. The exhaust gas purification apparatus according to claim 8 , wherein a support density of the Pd in the upstream top layer is more than one time and is less than three times as large as a support density of the Pd in the downstream top layer.

10. The exhaust gas purification apparatus according to claim 9 , wherein a support density of the Rh in the upstream bottom layer is more than one time and is less than three times as large as a support density of the Rh in the downstream bottom layer.

11. The exhaust gas purification apparatus according to claim 8 , wherein a support density of the Rh in the upstream bottom layer is more than one time and is less than three times as large as a support density of the Rh in the downstream bottom layer.

Assignees

• Subaru Corp

Inventors

• Sasaki Yasuyoshi
• Tan Isao

Classifications

• F01N2470/00

  Structure or shape of exhaust gas passages, pipes or tubes · CPC title

• F01N2570/10

  Carbon or carbon oxides · CPC title

• F01N3/101 Primary

  Three-way catalysts · CPC title

• F01N3/0807

  by using absorbents or adsorbents · CPC title

• F01N3/0814

  combined with catalytic converters, e.g. NOx absorption/storage reduction catalysts · CPC title