System and device for use in performing reverse-cementing operations in downhole well environments

Patent metadata

Field	Value
Publication number	US-11208867-B2
Application number	US-201916460720-A
Country	US
Kind code	B2
Filing date	Jul 2, 2019
Priority date	Jul 2, 2019
Publication date	Dec 28, 2021
Grant date	Dec 28, 2021

Abstract

A system for use in performing a reverse cementing operation in a downhole well operation and creating a sectional separation within a well casing and a process completion indicator. The system comprising a well casing, and a magnetic element, and a plurality of magnetizable particles. The magnetic element is coupled with a radial, interior section of the well casing and the plurality of magnetizable particles couple with the magnetic element forming an impediment between a first and second section of the well casing. The impediment creates a detectable resistive force. The magnetizable particles and the at least one magnet form a contiguous and porous wall and the resistive force creates a pressure spike at a surface of the well in response to the interaction of a cement slurry pumped into an annulus of a wellbore and the wall.

First claim

What is claimed is:

1. A system for use in a reverse cementing operation of a downhole well environment to create a process completion indicator and a protection barrier, the downhole well environment having a wellbore annulus with cement slurry in a well, the system comprising:
a well casing;
a drill pipe within the well casing;
a casing shoe having a cement slurry with a spacer fluid and a plurality of magnetized particles therein;
a magnetic element fixed to a circumferential section of an interior section of the well casing above the casing shoe, the circumferential section extending at least half of the interior section;
a protection and process completion indicator barrier comprising the magnetic element and the plurality of magnetized particles;
wherein the magnetic element and the plurality of magnetized particles form the protection and process completion indicator barrier and separate a section above the magnetic element from a section below the magnetic element; and
wherein the protection and process completion indicator barrier creates an impediment against the cement slurry traversing into the section above the magnetic element, the impediment creating a detectable resistive force and protecting the drill pipe in the section above the magnetic element from the cement slurry.

2. The system of claim 1 wherein the magnetic element comprises at least one magnet that forms a ring around a circumference of the interior section of the well casing.

3. The system of claim 1 wherein the magnetic element comprises a first at least one magnet and a second at least one magnet with each forming a ring around a circumference of the interior section of the well casing.

4. The system of claim 1 wherein the magnetic element comprises a magnetic screen having a mesh design.

5. The system of claim 4 wherein the magnetic element further comprises another magnetic screen having a different mesh design.

6. The system of claim 1 wherein the magnetized particles have at least one of a rounded, squared, triangle, needle, cylindrical, fibrous, and sheet shape.

7. The system of claim 1 wherein the resistive force creates a pressure spike at a surface of the well.

8. An apparatus for creating a sectional separation within a well casing and a process completion indicator and a protection barrier in a well, the apparatus comprising:
a drill pipe within the well casing;
a casing shoe having a cement slurry with a spacer fluid and a plurality of magnetized particles therein;
a magnetic element fixed to a circumferential section of an interior section of the well casing above the casing shoe, the circumferential section extending at least half of the interior section;
a protection and process completion indicator barrier comprising the magnetic element and the plurality of magnetized particles; and
wherein the magnetic element and the plurality of magnetized particles form the protection and process completion indicator barrier and separate a section above the magnetic element from a section below the magnetic element; and
wherein the protection and process completion indicator barrier creates an impediment against the cement slurry traversing into the section above the magnetic element, the impediment creating a detectable resistive force and protecting the drill pipe in the section above the magnetic element from the cement slurry.

9. The apparatus of claim 8 wherein the magnetic element comprises at least one magnet that forms a ring around a circumference of the interior section of the well casing.

10. The apparatus of claim 8 wherein the magnetic element comprises a first at least one magnet and a second at least one magnet with each forming a ring around a circumference of the interior section of the well casing.

11. The apparatus of claim 8 wherein the magnetic element comprises a magnetic screen having a mesh design.

12. The apparatus of claim 11 wherein the magnetic element further comprises another magnetic screen having a different mesh design.

13. The apparatus of claim 8 wherein the magnetized particles have at least one of a rounded, squared, triangle, needle, cylindrical, fibrous, and sheet shape.

14. The apparatus of claim 8 wherein the resistive force creates a pressure spike at a surface of the well.

15. A method of performing a reverse cementing operation in a downhole well environment, the method comprising:
placing a drill pipe in well casing in a well;
pumping a cement slurry into an annulus of a wellbore and into a casing shoe, the casing shoe attached to the well casing, wherein a magnetic element is fixed to a circumferential section of an interior section of the well casing, the circumferential section extending at least half of the interior section;
mixing the cement slurry with spacer fluid and a plurality of magnetized particles in the casing shoe;
creating a protection and process completion indicator barrier with the magnetized particles, the protection barrier created above the casing shoe and below the drill pipe;
creating a pressure spike in the downhole well environment by continuing to pump cement slurry into the annulus; and
detecting the pressure spike at a surface of the wellbore;
wherein the plurality of magnetized particles couple with the magnetic element and the cement slurry, spacer fluid, and the magnetized particles form the protection and process completion indicator barrier, separating a section above the magnetic element from a section below the magnetic element; and
wherein the protection and process completion indicator barrier creates an impediment against the cement slurry traversing into the section above the magnetic element, the impediment causing a detectable resistive force and protecting the drill pipe in the section above the magnetic element from the cement slurry.

16. The method of claim 15 wherein the resistive force creates the pressure spike at a surface of the well.

17. The method of claim 15 further comprising placing the magnetic element at a predetermined location of the well casing.

Assignees

• Halliburton Energy Services Inc

Inventors

• Sen Tamal Kumar
• Jadhav Rahul Nandkumar
• Pangu Ganesh Shriniwas

Classifications

• C09K8/467

  containing additives for specific purposes · CPC title

• E21B33/1208

  characterised by the construction of the sealing or packing means (E21B33/1277 takes precedence) · CPC title

• C09K8/42

  Compositions for cementing, e.g. for cementing casings into boreholes; Compositions for plugging, e.g. for killing wells (compositions for plastering C09K8/50) · CPC title

• E21B33/14 Primary

  for cementing casings into boreholes · CPC title

• C09K8/424

  using "spacer" compositions · CPC title