Method of producing saccharified solution from used absorbent article

Patent metadata

Field	Value
Publication number	US-11208674-B2
Application number	US-201716320247-A
Country	US
Kind code	B2
Filing date	Jun 12, 2017
Priority date	Aug 4, 2016
Publication date	Dec 28, 2021
Grant date	Dec 28, 2021

Abstract

A simple method is provided for producing a saccharified solution from a used absorbent article such as a used diaper. In order to produce a saccharified solution from a used absorbent article comprising a non-cellulosic liquid permeable surface material and an absorbent body that contains pulp fibers, the used absorbent article is immersed, without first being decomposed, in a saccharifying enzyme solution containing cellulase. The pulp fibers in the used absorbent article are saccharified by the cellulase, producing a saccharified solution. The produced saccharified solution is exuded out of the used absorbent article through the liquid permeable surface material, so it is possible to easily separate and recover the saccharified solution from the used absorbent article while maintaining the outer shape.

First claim

The invention claimed is:

1. A method of producing a saccharified solution from a used absorbent article having an absorbent body that contains pulp fibers and a non-cellulosic liquid-permeable surface material, wherein the method includes a step of immersing the used absorbent article in a cellulase-containing saccharifying enzyme solution to produce a saccharified solution,
in the step of immersion in the saccharifying enzyme solution, the used absorbent article is pressurized at least once to cause shrinkage, and then a pressurization is stopped to recover a bulk.

2. The method according to claim 1 , which further includes a step of treating the used absorbent article with steam before the step of immersion in the saccharifying enzyme solution.

3. The method according to claim 1 , wherein a pH of the saccharifying enzyme solution is 3 to 6.

4. The method according to claim 1 , wherein the saccharifying enzyme solution includes a water-soluble magnesium salt.

5. The method according to claim 1 , which further includes a step of separating a product mixture obtained by the step of immersion in the saccharifying enzyme solution, into a saccharified solution and a used absorbent article residue.

6. The method according to claim 5 , which further includes a step of drying the used absorbent article residue.

7. The method according to claim 6 , wherein the used absorbent article includes a plastic film, and the method further includes a step of separating the plastic film from the used absorbent article residue, which is dried.

8. The method according to claim 7 , which further includes a step of recovering a remaining constituent materials of the used absorbent article from the used absorbent article residue from which the plastic film has been separated.

9. The method according to claim 1 , wherein the absorbent article is at least one type selected from the group consisting of paper diapers, urine-absorbing pads, bed sheets, sanitary napkins and pet sheets.

10. A method of producing a saccharified solution from a used absorbent article having an absorbent body that contains pulp fibers and a non-cellulosic liquid-permeable surface material, wherein the method includes a step of immersing the used absorbent article in a cellulase-containing saccharifying enzyme solution to produce a saccharified solution,
in the step of immersing the used absorbent article in the cellulase-containing saccharifying enzyme solution to produce the saccharified solution, the used absorbent article is immersed in the cellulase-containing saccharifying enzyme solution in a state in which the cellulose-containing absorbent body including a superabsorbent polymer of the used absorbent article is encapsulated with the surface material and a leakproof material.

11. The method according to claim 10 , which further includes a step of treating the used absorbent article with steam before the step of immersion in the saccharifying enzyme solution.

12. The method according to claim 10 , wherein a pH of the saccharifying enzyme solution is 3 to 6.

13. The method according to claim 10 , wherein the saccharifying enzyme solution includes a water-soluble magnesium salt.

14. The method according to claim 10 , which further includes a step of separating a product mixture obtained by the step of immersion in the saccharifying enzyme solution, into a saccharified solution and a used absorbent article residue.

15. The method according to claim 14 , which further includes a step of drying the used absorbent article residue.

16. The method according to claim 15 , wherein the used absorbent article includes a plastic film, and the method further includes a step of separating the plastic film from the used absorbent article residue, which is dried.

17. The method according to claim 16 , which further includes a step of recovering a remaining constituent materials of the used absorbent article from the used absorbent article residue from which the plastic film has been separated.

18. The method according to claim 10 , wherein the absorbent article is at least one type selected from the group consisting of paper diapers, urine-absorbing pads, bed sheets, sanitary napkins and pet sheets.

Assignees

• Unicharm Corp

Inventors

• Konishi Takayoshi
• Hiraoka Toshio
• Yamaki Koichi
• Kameda Noritomo

Classifications

• C12P19/02 Primary

  Monosaccharides (2-ketogulonic acid C12P7/60) · CPC title

• B09B2101/67

  Diapers or nappies · CPC title

• B09B3/60

  Biochemical treatment, e.g. by using enzymes · CPC title

• C12P19/14 Primary

  produced by the action of a carbohydrase {(EC 3.2.x)}, e.g. by alpha-amylase {, e.g. by cellulase, hemicellulase} · CPC title

• C13K1/02

  obtained by saccharification of cellulosic materials (manufacture of fodder A23K10/32) · CPC title