Post-processing apparatus, image forming apparatus, and post-processing method

Patent metadata

Field	Value
Publication number	US-11208290-B2
Application number	US-202017105596-A
Country	US
Kind code	B2
Filing date	Nov 26, 2020
Priority date	Nov 26, 2019
Publication date	Dec 28, 2021
Grant date	Dec 28, 2021

Abstract

Provided are a post-processing apparatus, an image forming apparatus, and a post-processing method capable of avoiding the occurrence of a malfunction due to a failure to discharge a sheet bundle after a binding process. A plurality of sheets is loaded on a stack tray. A staple unit binds the plurality of sheets. A discharge roller discharges the sheet bundle bound by the staple unit from the stack tray. Each time a sheet is conveyed to the stack tray, an aligning unit moves between a first position in contact with the sheet loaded on the stack tray and a second position separating from the sheet. A detection processing unit detects a failure of discharging the sheet bundle by the discharging roller. A stop processing unit can stop the operation of the aligning unit when the discharge failure is detected by the detection processing unit.

First claim

What is claimed is:

1. A post-processing apparatus comprising:
a sheet loading unit on which a plurality of sheets transported from a sheet feed unit are loaded;
a binding processing unit that binds the plurality of sheets loaded on the sheet loading unit;
a discharge unit that discharges a sheet bundle bound by the binding processing unit from the sheet loading unit;
an aligning unit that performs an aligning operation that moves on the sheet loading unit between a first position contacting a sheet loaded on the sheet loading unit and a second position separating from the sheet each time a sheet or a plurality of sheets are conveyed to the sheet loading unit;
a detection processing unit that detects a discharge failure of the sheet bundle by the discharge unit; and
a stop processing unit that is capable of stopping the aligning operation of the aligning unit when the discharge failure is detected by the detection processing unit.

2. The post-processing apparatus according to claim 1 , wherein
the aligning unit moves in the width direction orthogonal to a discharge direction of the sheet bundle by the discharge unit in the sheet loading unit.

3. The post-processing apparatus according to claim 1 ,
further comprising a sheet sensor that is capable of detecting the discharge of a sheet from the sheet loading unit, wherein
the detection processing unit detects the discharge failure by using the sheet sensor.

4. The post-processing apparatus according to claim 1 ,
further comprising a drive unit that moves the aligning unit by supply of electric current, and
the detection processing unit detects the discharge failure based on the current flowing through the drive unit.

5. The post-processing apparatus according to claim 1 ,
further comprising a notification processing unit that notifies the discharge failure when the detection processing unit detects the discharge failure.

6. The post-processing apparatus according to claim 1 , wherein
the stop processing unit is capable of stopping the transfer of sheets from the sheet feed unit together with the aligning operation when the discharge failure is detected by the detection processing unit.

7. The post-processing apparatus according to claim 6 , wherein
the stop processing unit performs said stopping of the transfer of sheets together with the aligning operation when weight of the sheet bundle exceeds a predetermined reference value, and does not perform said stopping of the transfer of sheets together with the aligning operation when weight of the sheet bundle is less than the predetermined reference value.

8. An image forming apparatus including:
the post-processing apparatus according to claim 1 ;
the sheet feed unit; and
an image forming unit that forms an image on a sheet transported from the sheet feed unit to the sheet loading unit.

9. A post-processing method comprising steps of:
a loading process for loading a plurality of sheets transported from a sheet feed unit on a sheet loading unit,
a binding process for binding the plurality of sheets loaded on the sheet loading unit;
a discharging process for discharging a sheet bundle bound by the binding process from the sheet loading unit;
an aligning process to adjust posture of the sheet bundle by moving between a first position contacting a sheet loaded on the sheet loading unit and a second position separating from the sheet each time one sheet or a plurality of sheets are conveyed to the sheet loading unit;
a detection process for detecting a discharge failure of the sheet bundle in the discharging process; and
a stop process for stopping the aligning process when the discharge failure is detected.

Assignees

• Kyocera Document Solutions Inc

Inventors

• Amai Ryo
• Iwamoto Kazuhisa

Classifications

• B65H31/02

  with stationary end support against which pile accumulates · CPC title

• B65H2301/4213

  of a limited number of articles, e.g. buffering, forming bundles · CPC title

• B65H2405/11151

  with surface inclined upwardly in transport direction · CPC title

• B65H2515/10

  Mass, e.g. mass flow rate; Weight; Inertia · CPC title

• B65H37/04

  for securing together articles or webs, e.g. by adhesive, stitching or stapling (adhering replacement to expiring web during change of web roll B65H19/18) · CPC title