Hybrid powertrain for vehicles

Patent metadata

Field	Value
Publication number	US-11207969-B2
Application number	US-202016898166-A
Country	US
Kind code	B2
Filing date	Jun 10, 2020
Priority date	Feb 25, 2020
Publication date	Dec 28, 2021
Grant date	Dec 28, 2021

Abstract

A hybrid powertrain may include an engine input shaft connected to an engine by a main clutch, a motor input shaft mounted coaxially with the engine input shaft and connected to a motor, a center synchronizer installed to interrupt connection between the engine input shaft and the motor input shaft, first and second output shafts mounted parallel to the engine input shaft, a variable driving gear provided on the motor input shaft to maintain or increase a rotation speed of the motor input shaft and then to transmit the maintained or increased rotation speed to the first output shaft, and plural external gear pairs installed to form different transmission gear ratios between the engine input shaft and the first output shaft and between the engine input shaft and the second output shaft.

First claim

What is claimed is:

1. A powertrain for a vehicle, the powertrain comprising:
an engine input shaft selectively connectable to an engine by a main clutch;
a motor input shaft mounted to be coaxial with the engine input shaft and engaged to a motor;
a center synchronizer mounted to selectively connect the engine input shaft to the motor input shaft;
a first output shaft and a second output shaft each mounted parallel to the engine input shaft;
a variable driving gear mounted on the motor input shaft to maintain or increase a rotation speed of the motor input shaft and then to transmit the maintained or increased rotation speed to the first output shaft; and
a plurality of gear pairs mounted to form different transmission gear ratios between the engine input shaft and the first output shaft and between the engine input shaft and the second output shaft,
wherein a plurality of transmission gear ratios, formed by the plurality of gear pairs, and two transmission gear ratios, formed when the variable driving gear transmits power to the first output shaft, form a series of the different transmission gear ratios used to drive the vehicle, and
wherein a rotation shaft of the motor is fixedly connected to the motor input shaft.

2. The powertrain according to claim 1 ,
wherein the variable driving gear is mounted on the motor input shaft through a one-way clutch configured to transmit power in a direction from the motor input shaft to the variable driving gear, and
wherein the variable driving gear is connected to a third rotation element of a first planetary gear set including a first rotation element mounted to be selectively fixable by a brake to a transmission housing, and a second rotation element connected to the motor input shaft.

3. The powertrain according to claim 2 , wherein the first rotation element, the second rotation element and the third rotation element of the first planetary gear set are a sun gear, a planet carrier and a ring gear, respectively.

4. The powertrain according to claim 2 , wherein the variable driving gear is configured to be locked onto the motor input shaft by the center synchronizer.

5. The powertrain according to claim 4 , wherein the center synchronizer includes:
a hub fixed on the motor input shaft; and
a sleeve mounted to be slidable on the hub in an axial direction of the motor input shaft, and configured to fixedly connect the hub to the engine input shaft when the sleeve is moved to a first side of the hub and to fixedly connect the hub to the variable driving gear when the sleeve is moved to a second side of the hub.

6. The powertrain according to claim 5 ,
wherein the center synchronizer is connected to the engine input shaft as a synchronization device configured to perform synchronous interaction using a synchronizer ring, and
wherein the center synchronizer is connected to the variable driving gear as a dog clutch.

7. The powertrain according to claim 1 ,
wherein the plurality of gear pairs includes a first plurality of gear pairs and a second plurality of gear pairs,
wherein the first plurality of gear pairs between the engine input shaft and the first output shaft are mounted to implement a transmission gear ratio of a second speed stage and a transmission gear ratio of a sixth gear stage among the different transmission gear ratios,
wherein the second plurality of gear pairs between the engine input shaft and the second output shaft are mounted to implement a transmission gear ratio of a first speed stage and a transmission gear ratio of a fourth gear stage among the different transmission gear ratios, and
wherein the variable driving gear is mounted to transmit power to the first output shaft at a transmission gear ratio of a third speed stage and a transmission gear ratio of a fifth gear stage among the different transmission gear ratios.

8. The powertrain according to claim 7 ,
wherein the first plurality of gear pairs and the second plurality of gear pairs include a first driving gear and a second driving gear in common,
wherein the first driving gear used to implement the transmission gear ratio of the first speed stage and the transmission gear ratio of the second speed stage in common and the second driving gear used to implement the transmission gear ratio of the fourth speed stage and the transmission gear ratio of the sixth speed stage in common are fixedly mounted on the engine input shaft,
wherein the first plurality of gear pairs includes a first driven gear for the second speed stage and engaged with the first driving gear and a second driven gear for the sixth speed stage and engaged with the second driving gear, the first driven gear and the second driven gear being rotatably mounted on the first output shaft, and
wherein the second plurality of gear pairs includes a third driven gear for the first speed stage engaged with the first driving gear and a fourth driven gear for the fourth speed stage engaged with the second driving gear, the third driven gear and the fourth driven gear being rotatably mounted on the second output shaft.

9. The powertrain according to claim 8 ,
wherein the first driving gear and the second driving gear are fixedly mounted on the engine input shaft so that rotation of the first driving gear and the second driving gear is locked onto the engine input shaft,
wherein a second and sixth speed stage synchronization device configured to selectively lock a rotation of the first driven gear for the second speed stage and the second driven gear for the sixth speed stage onto the first output shaft is mounted on the first output shaft, and
wherein a first and fourth speed stage synchronization device configured to selectively lock a rotation of the third driven gear for the first speed stage and the fourth driven gear for the fourth speed stage onto the second output shaft is mounted on the second output shaft.

10. The powertrain according to claim 8 , wherein a clutch gear configured to form a portion of the center synchronizer is integrally mounted on the second driving gear.

11. The powertrain according to claim 10 , wherein the clutch gear includes:
a first clutch gear connected to the second driving gear; and
a second clutch gear connected to the variable driving gear.

12. The powertrain according to claim 1 ,
wherein a first output gear is fixed to the first output shaft,
wherein a second output gear is fixed to the second output shaft, and
wherein the first output gear and the second output gear are in common engaged with a ring gear of a differential device.

13. The powertrain according to claim 1 ,
wherein a motor driven gear configured to receive power from the motor is fixed to the motor input shaft, and
wherein a motor driving gear fixed to a rotation shaft of the motor is engaged with the motor driven gear.

14. A powertrain for a vehicle, the powertrain comprising:
an engine input shaft selectively connectable to an engine by a main clutch;
a motor input shaft mounted to be coaxial with the engine input shaft and engaged to a motor;
a center synchronizer mounted to selectively connect the engine input shaft to the motor input shaft;
a first output shaft and a second output shaft each mounted parallel to the engine input shaft;
a variable driving gear mounted on the motor input shaft to maintain or increase a rotation speed of the motor input shaft and then to transmit the maintained or increased rotation speed to the first output shaft; and
a plurality of gear pairs mounted to form different transmission gear ratios between the engine input shaft and the first output shaft and between the engine in

Assignees

• Hyundai Motor Co Ltd
• Kia Motors Corp

Inventors

• Park Jong Yun

Classifications

• Y02T10/62

  Hybrid vehicles · CPC title

• B60K6/26

  characterised by the motors or the generators · CPC title

• B60K6/24

  characterised by the combustion engines · CPC title

• B60K6/365 Primary

  with the gears having orbital motion · CPC title

• B60K6/54 Primary

  Transmission for changing ratio · CPC title