Method for printing on a surface of a non-absorbent substrate with an ink to be applied by an inkjet printing device, and digital printing press for carrying out the method

Patent metadata

Field	Value
Publication number	US-11207895-B2
Application number	US-201917281619-A
Country	US
Kind code	B2
Filing date	Aug 29, 2019
Priority date	Oct 17, 2018
Publication date	Dec 28, 2021
Grant date	Dec 28, 2021

Abstract

A method is provided for printing a surface of a non-absorbent substrate with an ink to be applied by an inkjet printing device. An ink that contains water as a solvent is used for printing the substrate. An ink having a water content of at least 70% is used. The substrate to be printed is supported by a workpiece support and is moved relative to the inkjet printing device. During this relative movement, ink is applied by the inkjet printing device to the surface of the substrate to be printed. The ink that is applied to the surface of the substrate is heated to a temperature that is above the temperature of the air surrounding the substrate and that is below the boiling point of the solvent contained in the ink. Above a liquid phase of the ink, a vapor layer, consisting of the solvent that is contained in the ink, is formed. The vapor layer that is formed above the liquid phase of the ink is transported away by an air flow emitted by at least one blower nozzle unit. The air output by the respective blower nozzle unit is heated or is dehumidified beforehand. A digital printing press is provided for carrying out this method.

First claim

The invention claimed is:

1. A method for printing a surface of a non-absorbent substrate ( 01 ) with an ink to be applied by an inkjet printing device ( 02 ), in which an ink that contains water as a solvent is used for printing the substrates ( 01 ), wherein an ink having a water content of at least 70% is used, and in which the substrate ( 01 ) to be printed is supported by a workpiece support ( 04 ) and is moved relative to the inkjet printing device ( 02 ), wherein during this relative movement, ink is applied by the inkjet printing device ( 02 ) to the surface of the substrate ( 01 ) to be printed, wherein the ink applied to the surface of the substrate ( 01 ) is heated to a temperature that is above the temperature of the air surrounding the substrate ( 01 ) and below the boiling point of the solvent contained in the ink, wherein above a liquid phase of the ink, a vapor layer consisting of the solvent that is contained in the ink is formed, wherein the vapor layer that is formed above the liquid phase of the ink is transported away by an air flow emitted by at least one blower nozzle unit ( 06 ; 07 ), wherein the air output by the respective blower nozzle unit ( 06 ; 07 ) is heated and/or dehumidified beforehand, characterized in that the workpiece support ( 04 ) is heated to a temperature that is above the temperature of the air surrounding it, wherein the substrate ( 01 ) supported by the workpiece support ( 04 ) and the ink applied to the surface of the substrate ( 01 ) are each heated by the thermal conduction of the workpiece support ( 04 ) to the increased temperature of the workpiece support ( 04 ), with a permissible deviation, wherein the substrate ( 01 ) supported by the workpiece support ( 04 ) and the ink applied to the surface of the substrate ( 01 ) are each heated by the thermal conduction of the workpiece support ( 04 ) to the increased temperature of the workpiece support ( 04 ), with a permissible deviation of no more than 5° C. and/or to at least 90% of the increased temperature of the workpiece support ( 04 ).

2. The method according to claim 1 , characterized in that the air flow is emitted by the respective blower nozzle unit ( 06 ; 07 ) with a relative humidity of less than 65%, and/or in that the air flow is emitted by the respective blower nozzle unit ( 06 ; 07 ) at a flow rate of more than 25 m/s.

3. The method according to claim 1 , characterized in that the air flow emitted by the respective blower nozzle unit ( 06 ; 07 ) is directed toward the substrate ( 01 ) bearing the ink, at an angle of 0° to 90° from a support plane of the substrate ( 01 ) in question, which is supported by the workpiece support ( 04 ), and/or in that the air flow emitted by the respective blower nozzle unit ( 06 ; 07 ) is aligned with the direction of transport (T) of the substrate ( 01 ) in question.

4. The method according to claim 1 , characterized in that the air flow emitted by the respective blower nozzle unit ( 06 ; 07 ) is emitted from multiple air outlet openings lying one behind the other in the direction of transport (T) of the substrate ( 01 ) in question, and/or in that the air flow supplied by the respective blower nozzle unit ( 06 ; 07 ) is emitted from at least one air outlet opening, each such opening being in the form of a slot extending transversely to the direction of transport (T) of the substrate ( 01 ) in question, and/or in that the air flow supplied by the respective blower nozzle unit ( 06 ; 07 ) is emitted from air outlet openings arranged between individual segments and/or from air outlet openings arranged between nozzles of the inkjet printing device ( 02 ) that apply differently colored inks.

5. The method according to claim 1 , characterized in that air is blown onto the substrate ( 01 ) in question, which is supported by the workpiece support ( 04 ), from at least one air outlet opening of the respective blower nozzle unit ( 06 ; 07 ), each such opening being arranged at a distance of 0.1 mm to 10 mm above the printed surface of the substrate ( 01 ) in question.

6. The method according to claim 1 , characterized in that a heating device arranged in the respective blower nozzle unit ( 06 ; 07 ) is controlled in terms of the temperature to be set.

7. The method according to claim 1 , characterized in that the respective blower nozzle unit ( 06 ; 07 ) performs an intermediate drying of the substrate ( 01 ) in question and/or of the ink that is applied to the surface of the substrate ( 01 ).

8. The method according to claim 7 , characterized in that the intermediate drying of the substrate ( 01 ) in question and/or of the ink that is applied to the surface of the substrate ( 01 ) is intensified by one or more heating devices arranged in the region of the inkjet printing device ( 02 ).

9. The method according to claim 8 , characterized in that heating devices arranged immediately downstream of the inkjet printing device ( 02 ) in the direction of transport (T) of the substrate ( 01 ) in question are used.

10. The method according to claim 8 , characterized in that heating devices arranged inside and/or outside of the respective blower nozzle unit ( 06 ; 07 ) are used.

11. The method according to claim 1 , characterized in that following the printing process, the substrate ( 01 ) bearing the ink is fed to an end dryer ( 08 ), which is spatially separate from the inkjet printing device ( 02 ), wherein a hot air end dryer and/or an IR end dryer ( 08 ) is used as the end dryer ( 08 ).

12. The method according to claim 1 , characterized in that the ink is applied to the surface of the substrate ( 01 ) in question during a monodirectional relative movement between the substrate ( 01 ) and the inkjet printing device ( 02 ) (single pass method), or in that the ink is applied to the surface of the substrate ( 01 ) in question during a bidirectional relative movement between the substrate ( 01 ) and the inkjet printing device ( 02 ) (multi-pass method).

13. The method according to claim 1 , characterized in that the workpiece support ( 04 ) is heated by a heating device, wherein the temperature to be set for the workpiece support ( 04 ) is controlled.

14. The method according to claim 1 , characterized in that the surface tension of the surface of the substrate ( 01 ) to be printed is increased at least to the specific value that corresponds to the surface tension of the ink to be applied to the surface of the substrate ( 01 ) by the inkjet printing device ( 02 ), wherein the surface tension of the surface of the substrate ( 01 ) to be printed is increased in a device ( 03 ) for pretreating the substrate ( 01 ) to be printed, wherein the substrate ( 01 ) to be printed is pretreated by said device ( 03 ) in a corona process or in a plasma process or in a chemical process or by flame treatment or by UV irradiation.

15. The method according to claim 1 , characterized in that at least one inkjet print head, each such print head ejecting the ink in the form of ink droplets, is used as the inkjet printing device ( 02 ), wherein the ink droplets are applied to the respective substrate ( 01 ) in a halftone printing process, in each case in a dot density of at least 360 dpi.

Assignees

• Koenig & Bauer Ag

Inventors

• Wahl Eberhard
• Komander Manuel
• Mokler Bernhard
• Simon Rainer
• Wewior Dominik

Classifications

• B41J11/00216

  using infrared [IR] radiation or microwaves · CPC title

• B41J11/00222

  Controlling the convection means · CPC title

• B41J11/0015

  for treating before, during or after printing or for uniform coating or laminating the copy material before or after printing (selective coating B41J2/2114) · CPC title

• B41J11/06

  Flat page-size platens {or smaller flat platens having a greater size than line-size platens (B41J11/0085 takes precedence)} · CPC title

• B41M7/00

  After-treatment of prints, e.g. heating, irradiating, {setting of the ink, protection of the printed stock (pre-treatment or treatment during printing B41M5/0011; printers for treating or overcoating copy materials before, during or after printing B41J11/0015)} · CPC title