Serrated trailing edge panel for a wind turbine blade

Patent metadata

Field	Value
Publication number	US-11204015-B2
Application number	US-201916597379-A
Country	US
Kind code	B2
Filing date	Oct 9, 2019
Priority date	Feb 12, 2016
Publication date	Dec 21, 2021
Grant date	Dec 21, 2021

Abstract

A serrated panel ( 70 ) for a wind turbine blade is disclosed. The panel ( 70 ) is configured to be attached to the trailing edge of a blade to form a plurality of serrations ( 71 ) at the trailing edge of the blade. The serrated panel comprises a base part ( 72 ) for attaching the panel ( 70 ) to the trailing edge of the blade. An exterior surface ( 78 ) of the base part comprises a corrugated surface in direction between longitudinal ends of the panel such that the exterior surface comprises crests ( 82 ) aligned substantially with midpoints of bases ( 80 ) of the serrations ( 71 ) and valleys ( 83 ) aligned substantially between serrations ( 71 ).

First claim

The invention claimed is:

1. A serrated panel ( 70 ) for a wind turbine blade, whereby the serrated panel ( 70 ) is configured to be attached to a trailing edge of a wind turbine blade to form a plurality of serrations ( 71 ) at the trailing edge of the wind turbine blade, wherein the serrated panel comprises:
a base part ( 72 ) configured for attaching the serrated panel ( 70 ) to the trailing edge of the wind turbine blade, the base part ( 72 ) comprising:
a first longitudinal end ( 73 ) configured for arrangement nearest a tip end of the wind turbine blade;
a second longitudinal end ( 74 ) configured for arrangement nearest a root end of the wind turbine blade;
a first side ( 75 ) configured for arrangement nearest a leading edge of the wind turbine blade;
a second side ( 76 ) configured for arrangement farthest from the leading edge of the wind turbine blade;
an attachment surface ( 77 ) configured for attaching to an exterior surface of the wind turbine blade; and
an exterior surface ( 78 ) configured to face away from the exterior surface of the wind turbine blade when the serrated panel ( 70 ) is attached to the wind turbine blade,

wherein the plurality of serrations ( 71 ) extend from the second side ( 76 ) of the base part ( 72 ), wherein the serrations ( 71 ) each comprise a base ( 79 ) proximal to the second side ( 76 ) of the base part, and an apex ( 80 ) distal to the second side ( 76 ) of the base part ( 72 ) with a notional line ( 81 ) extending from a midpoint of the base ( 79 ) to the apex ( 80 ), and
wherein the serrated panel ( 70 ) comprises two discrete alignment protrusions ( 91 , 92 ) that protrude from an attachment side of the serrated panel ( 70 ), the two discrete alignment protrusions being configured to abut a trailing edge of the wind turbine blade and thereby align the serrated panel ( 70 ) relative to the trailing edge of the wind turbine blade, wherein each of the discrete alignment protrusions ( 91 , 92 ) is positioned entirely on the base ( 79 ) of a corresponding one of the serrations ( 71 ) and adjacent to the base part ( 72 ).

2. The serrated panel ( 70 ) according to claim 1 , wherein a first discrete protrusion of the two discrete alignment protrusions is arranged near the first longitudinal end of the base part and a second discrete protrusion of the two discrete alignment protrusions is arranged near the second longitudinal end of the base part.

3. The serrated panel ( 70 ) according to claim 1 , wherein the exterior surface ( 78 ) of the base part comprises a corrugated surface in direction between the first longitudinal end ( 73 ) and the second longitudinal end ( 74 ) such that the exterior surface comprises crests ( 82 ) aligned substantially with the midpoints of respective bases ( 80 ) of the serrations ( 71 ) and valleys ( 83 ) aligned substantially between serrations ( 71 ).

4. The serrated panel ( 70 ) according to claim 3 , wherein the base part ( 72 ) comprises a maximum thickness line ( 84 ) extending in a direction between the first longitudinal end ( 75 ) and the second longitudinal end ( 76 ), the maximum thickness line ( 84 ) defining the position, where the serrated panel in a transverse cross-sectional view has a maximum thickness, a transverse direction being defined as a direction between the first side and the second side and transverse to a direction between the first longitudinal end and the second longitudinal end.

5. The serrated panel ( 70 ) according to claim 4 , wherein the maximum thickness line ( 84 ) is positioned with a spacing from the first side ( 75 ) of the base part ( 72 ).

6. The serrated panel ( 70 ) according to claim 5 , wherein the base part ( 72 ) is tapered from the maximum thickness line towards the first side ( 75 ) of the base part ( 72 ).

7. The serrated panel according to claim 5 , wherein the base part comprises a triangular surface that extends from valleys at the first side ( 75 ) of the base part and to a crest at the maximum thickness line.

8. The serrated panel ( 70 ) according to claim 4 , wherein the serrations are tapered from the maximum thickness line towards the apexes ( 80 ) of the serrations ( 71 ).

9. The serrated panel ( 70 ) according to claim 8 , wherein the base part ( 72 ) is tapered from the maximum thickness line towards the apexes ( 80 ) of the serrations ( 71 ).

10. The serrated panel ( 70 ) according to claim 3 , wherein the crests extend from the base part ( 72 ) of the serrations ( 71 ) and along the notional line ( 82 ) of the serrations.

11. The serrated panel ( 70 ) according to claim 3 , wherein a ratio between a thickness of the crest and a thickness of the valley is at least 2:1.

12. The serrated panel ( 70 ) according to claim 3 , wherein the ratio between a thickness of the crest and a thickness of the valley is at most 5:1.

13. The serrated panel ( 70 ) according to claim 1 , wherein the serrations comprises a shape and are mutually spaced so that a slit is formed between adjacent serrations, wherein each of the slits ( 85 ) comprises a first side wall ( 86 ) at a first adjacent serration and a second side wall ( 87 ) at a second adjacent serration and a connecting surface ( 88 ) extending between the first side wall ( 86 ) and the second side wall ( 87 ), wherein the connecting surface ( 88 ) is flattened and comprises a first rounded surface ( 89 ) at the first sidewall ( 86 ) and a second rounded surface ( 90 ) at the second side wall ( 87 ).

14. The serrated panel ( 70 ) according to claim 13 , wherein the first sidewall and the second sidewall comprises a section, where the first sidewall and the second sidewall are substantially parallel.

15. The serrated panel ( 70 ) according to claim 13 , wherein the connecting surface has a curvature of radius (R b ), which is larger than a curvature of radius of the first rounded surface and a curvature of radius of the second rounded surface.

16. A wind turbine blade ( 10 ) having a profiled contour including a pressure side and a suction side, and a leading edge ( 18 ) and a trailing edge ( 20 ) with a chord having a chord length extending therebetween, the wind turbine blade ( 10 ) extending in a spanwise direction between a root end and a tip end, the wind turbine blade comprising at least one serrated panel ( 70 ) provided along at least a portion of the trailing edge ( 20 ) of the blade ( 10 ), wherein the at least one serrated panel ( 70 ) comprises:
a base part ( 72 ) configured for attaching the at least one serrated panel ( 70 ) to the trailing edge of the wind turbine blade, the base part ( 72 ) having:
a first longitudinal end ( 73 ) configured for arrangement nearest a tip end of the wind turbine blade;
a second longitudinal end ( 74 ) configured for arrangement nearest a root end of the wind turbine blade;
a first side ( 75 ) configured for arrangement nearest a leading edge of the wind turbine blade;
a second side ( 76 ) configured for arrangement farthest from the leading edge of the wind turbine blade;
an attachment surface ( 77 ) configured for attaching to an exterior surface of the wind turbine blade; and
an exterior surface ( 78 ) configured to face away from the exterior surface of the wind turbine blade when the at least one serrated panel ( 70 ) is attached to the wind turbine blade;

wherein the plurality of serrations ( 71 ) extend from the second side ( 76 ) of the base part ( 72 ), wherein the serrations ( 71 ) each comprise a base ( 79 ) proximal to the second side ( 76 ) of the base part, and an apex ( 80 ) distal to the second side ( 76 ) of the base part ( 72 ) with a notional line ( 81 ) e

Assignees

• Lm Wp Patent Holding As

Inventors

• Høeg Jesper
• Rasmussen Kim Ansholm
• Kildegaard Casper
• Lehmann Madsen Kristian

Classifications

• F05B2250/71

  curved · CPC title

• F05B2240/301

  Cross-section characteristics · CPC title

• F05B2280/6003

  Composites; e.g. fibre-reinforced · CPC title

• F03D1/0633 Primary

  of the blades · CPC title

• F03D1/0675 Primary

  of the blades · CPC title