Hydrogen supply control system and control method for fuel cell

Patent metadata

Field	Value
Publication number	US-11201340-B2
Application number	US-201916365247-A
Country	US
Kind code	B2
Filing date	Mar 26, 2019
Priority date	Nov 1, 2018
Publication date	Dec 14, 2021
Grant date	Dec 14, 2021

Abstract

A hydrogen supply control system for a fuel cell is provided. The system includes a fuel cell stack that generates electricity using supplied hydrogen and air and a recirculation line that supplies hydrogen discharged from an outlet of the fuel cell stack back to an inlet of the fuel cell stack. A purge valve is disposed at an outlet side of the fuel cell stack of the recirculation line and discharges hydrogen in the recirculation line to the outside as the outlet is opened. A recirculation determining processor determines a recirculation state of the recirculation line and a concentration estimator estimates a purge amount for each gas, which is purged by the purge valve, based on the determined recirculation state and estimates a concentration of hydrogen in the recirculation line based on the estimated purge amount for each gas.

First claim

What is claimed is:

1. A hydrogen supply control system for a fuel cell, comprising:
a fuel cell stack that generates electricity using supplied hydrogen and air;
a recirculation line comprising a gas comprising at least hydrogen and nitrogen that supplies hydrogen discharged from an outlet of the fuel cell stack back to an inlet of the fuel cell stack;
a purge valve disposed at an outlet side of the fuel cell stack of the recirculation line and that discharges hydrogen in the recirculation line to the outside as the outlet is opened;
a recirculation determining processor configured to determine a recirculation state of the recirculation line; and
a concentration estimator configured to estimate a purge amount for each gas, which is purged by the purge valve connected to the outside from the recirculation line, based on the recirculation state of the recirculation line determined by the recirculation determining processor and estimate a concentration of hydrogen in the recirculation line based on the estimated purge amount for each gas;
a purge controller configured to adjust an open degree of the purge valve based on the estimated concentration of hydrogen;
wherein the concentration estimator is configured to correct the concentration of nitrogen or hydrogen, estimated based on the assumption that the gases in the recirculation line are distributed uniformly, according to the recirculation state of the recirculation line and estimate a purge amount of nitrogen or a purge amount of hydrogen using the corrected concentration of nitrogen or hydrogen.

2. The system of claim 1 , further comprising:
an ejector disposed at the inlet side of the fuel cell stack of the recirculation line and connected to the fuel tank to supply hydrogen in a fuel tank to the recirculation line.

3. The system of claim 1 , wherein the recirculation determining processor is configured to determine a recirculation state based on an output current of the fuel cell stack.

4. A hydrogen supply control method for a fuel cell, comprising:
determining, by a controller, a recirculation state of a recirculation line, which supplies hydrogen discharged from an outlet of a fuel cell stack back to an inlet of the fuel cell stack, wherein the recirculation line comprises a gas comprising at least hydrogen and nitrogen;
estimating, by the controller, a purge amount for each gas, which is purged by a purge valve connected to the outside from the recirculation line, based on the determined recirculation state of the recirculation line;
estimating, by the controller, a concentration of hydrogen in the recirculation line based on the estimated purge amount for each gas; and
adjusting, by the controller, an opening degree of the purge valve based on the estimated concentration of hydrogen after estimating the concentration of the hydrogen in the recirculation line,
wherein, at the estimating of a purge amount for each gas, the concentration of nitrogen or hydrogen, which is estimated based on the assumption that the gases in the recirculation line are distributed uniformly, is corrected according to the recirculation state of the recirculation line, and a purge amount of nitrogen or a purge amount of hydrogen is estimated using the corrected concentration of nitrogen or hydrogen.

5. The method of claim 4 , wherein, at the determining of the recirculation state of the recirculation line, the recirculation state is determined based on an output current of the fuel cell stack.

6. The method of claim 5 , wherein, at the determining of the recirculation state of the recirculation line, the recirculation state is determined to be activated when a state in which the output current of the fuel cell stack is equal to or greater than a predetermined first current continues for a predetermined time or longer.

7. The method of claim 5 , wherein, at the determining of the recirculation state of the recirculation line, the recirculation state is determined to be inactivated when a state in which the output current of the fuel cell stack is equal to or less than a predetermined second current continues for a predetermined time or longer.

8. The method of claim 4 , wherein, at the estimating of a purge amount for each gas, the concentration of nitrogen estimated assuming that the gases in the recirculation line are distributed uniformly is corrected to be decreased or to be increased by reflecting a non-uniformity factor, which is predetermined according to the recirculation state.

9. The method of claim 4 , wherein, at the estimating of a purge amount for each gas, when the recirculation state is determined to be activated, the purge amount for each gas is estimated using the estimated gas concentration as it is, the gas concentration being estimated assuming that the gases in the recirculation line are distributed uniformly.

10. The method of claim 4 , wherein, at the estimating of a concentration of hydrogen in the recirculation line, the concentration of hydrogen is estimated based on the total gas amount in the recirculation line, the amount of crossover nitrogen introduced, the amount of crossover vapor introduced, and the estimated purge amount for each gas.

Assignees

• Hyundai Motor Co Ltd
• Kia Motors Corp

Inventors

• Kwon Soon Woo
• Lee Joon Yong

Classifications

• H01M8/04761 Primary

  of fuel cell exhausts · CPC title

• H01M8/04201

  Reactant storage and supply, e.g. means for feeding, pipes · CPC title

• H01M8/04582

  of the individual fuel cell · CPC title

• H01M8/04231

  Purging of the reactants · CPC title

• H01M8/04447

  of anode reactants at the inlet or inside the fuel cell · CPC title