Temperature sensors

Patent metadata

Field	Value
Publication number	US-11199456-B2
Application number	US-201616324958-A
Country	US
Kind code	B2
Filing date	Oct 25, 2016
Priority date	Oct 25, 2016
Publication date	Dec 14, 2021
Grant date	Dec 14, 2021

Abstract

A temperature sensor can include a resistor, a first electrical contact at a first end of the resistor, a second electrical contact at a second end of the resistor, and a resistance measuring device. The resistor can be formed of a matrix of sintered elemental transition metal particles interlocked with a matrix of fused thermoplastic polymer particles. The resistance measuring device can be connected to the first electrical contact and the second electrical contact to measure a resistance of the resistor.

First claim

What is claimed is:

1. A temperature sensor, comprising:
a resistor formed of a matrix of sintered elemental transition metal particles interlocked with a matrix of fused thermoplastic polymer particles, wherein the resistor has a positive temperature coefficient of resistance;
a first electrical contact at a first end of the resistor;
a second electrical contact at a second end of the resistor; and
a resistance measuring device connected to the first electrical contact and the second electrical contact to measure a resistance of the resistor.

2. The temperature sensor of claim 1 , wherein the elemental transition metal particles comprise silver particles, copper particles, gold particles, or combinations thereof.

3. The temperature sensor of claim 1 , wherein the matrix of fused thermoplastic polymer particles comprises a fusing agent selected from carbon black, a near-infrared absorbing dye, a near-infrared absorbing pigment, a tungsten bronze, a molybdenum bronze, metal nanoparticles, a conjugated polymer, or combinations thereof.

4. The temperature sensor of claim 1 , wherein the resistor further comprises a halogen salt in the matrix of sintered elemental transition metal particles; the matrix of fused thermoplastic polymer particles, or both.

5. The temperature sensor of claim 1 , wherein the resistor has a resistance from 1 ohm to 1 Mega ohm.

6. A 3-dimensional printed part having an integrated temperature sensor, comprising:
a part body formed of fused thermoplastic polymer particles;
a resistor formed of a matrix of sintered elemental transition metal particles interlocked with a matrix of fused thermoplastic polymer particles, wherein the matrix of fused thermoplastic polymer particles is continuously fused to the fused thermoplastic polymer particles of the part body, and wherein the resistor has a positive temperature coefficient of resistance;
a first electrical contact at a first end of the resistor;
a second electrical contact at a second end of the resistor; and
a resistance measuring device connected to the first electrical contact and the second electrical contact to measure a resistance of the resistor.

7. The 3-dimensional printed part of claim 6 , wherein the elemental transition metal particles comprise silver particles, copper particles, gold particles, or combinations thereof.

8. The 3-dimensional printed part of claim 6 , wherein the fused thermoplastic polymer particles comprise a fusing agent selected from carbon black, a near-infrared absorbing dye, a near-infrared absorbing pigment, a tungsten bronze, a molybdenum bronze, metal nanoparticles, a conjugated polymer, or combinations thereof.

9. The 3-dimensional printed part of claim 6 , wherein the resistor further comprises a halogen salt in the matrix of sintered elemental transition metal particles, the matrix of fused thermoplastic polymer particles, or both.

10. The 3-dimensional printed part of claim 6 , wherein the resistor has a resistance from 1 ohm to 1 Mega ohm.

11. The 3-dimensional printed part of claim 6 , wherein the resistor is embedded in the part body.

12. The 3-dimensional printed part of claim 6 , wherein the part is formed of multiple layers of fused thermoplastic polymer particles stacked in a z-axis direction, and wherein the resistor is oriented at least partially in the z-axis direction.

13. A method of making a 3-dimensional printed part having an integrated temperature sensor, the method comprising:
dispensing a conductive fusing agent composition onto a first area of a layer of thermoplastic polymer particles, wherein the conductive fusing agent composition comprises a transition metal and a first liquid jetting vehicle;
dispensing a second fusing agent composition onto a second area of the layer of thermoplastic polymer particles, wherein the second fusing agent composition comprises a second liquid jetting vehicle and a fusing agent capable of absorbing electromagnetic radiation to produce heat;
fusing the first and second areas with electromagnetic radiation to form a resistor in the first area and a part body in the second area, wherein the resistor comprises a matrix of sintered transition metal particles interlocked with a matrix of fused thermoplastic polymer particles, and the part body comprises fused thermoplastic polymer particles, and wherein the resistor has a positive temperature coefficient of resistance; and
connecting a resistance measuring device to the resistor to measure a resistance of the resistor.

14. The method of claim 13 , wherein the resistor is embedded in the part body.

15. The method of claim 13 , wherein the transition metal is in the form of elemental transition metal particles.

Assignees

• Hewlett Packard Development Co

Inventors

• Dekam Kevin P
• Weber Timothy L
• Chaffins Sterling

Classifications

• B29C64/153 Primary

  using layers of powder being selectively joined, e.g. by selective laser sintering or melting · CPC title

• G01K7/223 Primary

  characterised by the shape of the resistive element · CPC title

• B22F12/90

  Means for process control, e.g. cameras or sensors · CPC title

• B22F10/16

  by embedding the binder within the powder bed · CPC title

• B22F12/41

  characterised by the type, e.g. laser or electron beam · CPC title