Motor and electric power steering apparatus

Patent metadata

Field	Value
Publication number	US-11196316-B2
Application number	US-201816487512-A
Country	US
Kind code	B2
Filing date	Mar 20, 2018
Priority date	Mar 31, 2017
Publication date	Dec 7, 2021
Grant date	Dec 7, 2021

Abstract

A motor includes a rotor, a stator surrounding an outer side of the rotor in a radial direction and including a coil, and a bus bar of a wire electrically connected to the coil and having conductivity, wherein the stator is provided with a hole extending in an axial direction, the bus bar includes stretched portions extending in the axial direction, and each of the stretched portions is disposed in the hole.

First claim

The invention claimed is:

1. A motor comprising:
a rotor;
a stator surrounding an outer side of the rotor in a radial direction and including a coil; and
a bus bar of a wire electrically connected to the coil and having conductivity; wherein
the stator is provided with a hole extending in an axial direction;
the bus bar includes a stretched portion extending in the axial direction;
the stretched portion is disposed in the hole;
the stator includes a stator core and an insulator having an electrically insulating property and covering at least a portion of the stator core;
the insulator includes a body portion and a flange portion;
the flange portion protrudes in the radial direction from the body portion;
an uppermost end surface of the flange portion is higher than an uppermost portion of the coil in the axial direction, the hole being defined in the flange portion; and
the coil is defined by a portion of a coil wire which is wound around the stator core via the insulator.

2. The motor of claim 1 , wherein
the stator core includes a core back having an annular shape and a plurality of teeth extending inwardly in the radial direction from the core back.

3. The motor of claim 2 , wherein the hole is located on an outer side of each of the teeth in the radial direction.

4. The motor of claim 2 , wherein
the stator core includes a split core that is split in a circumferential direction;
the insulator includes a split body provided on each split core; and
the hole is located in each of the split bodies.

5. The motor of claim 4 , wherein two of the holes are provided in each of the split bodies.

6. The motor of claim 1 , wherein
the bus bar includes a coil connection portion connected to the coil; and
the coil connection portion has a U-shape recessed outwardly or inwardly in the radial direction.

7. The motor of claim 6 , wherein the coil connection portion is recessed inwardly in the radial direction.

8. The motor of claim 6 , wherein the bus bar includes a plurality of the coil connection portions and the coil is defined by a plurality of the coil wires which are wound around the stator core via the insulator.

9. The motor of claim 1 , wherein the bus bar is a neutral point bus bar.

10. The motor of claim 1 , wherein a gap is located between the hole and the stretched portion.

11. The motor of claim 1 , wherein a portion of the flange portion is directly radially outward from a portion of the coil.

12. The motor of claim 11 , wherein a portion of the hole is directly radially outward from the portion of the coil.

13. An electric power steering apparatus comprising:
a motor comprising:
a rotor;
a stator surrounding an outer side of the rotor in a radial direction and including a coil; and
a bus bar of a wire electrically connected to the coil and having conductivity;
wherein the stator is provided with a hole extending in an axial direction;
the bus bar includes a stretched portion extending in the axial direction; and
the stretched portion is disposed in the hole;
the stator includes a stator core and an insulator having an electrically insulating property and covering at least a portion of the stator core;
the insulator includes a body portion and a flange portion;
the flange portion protrudes in the radial direction from the body portion;
an uppermost end surface of the flange portion is higher than an uppermost portion of the coil in the axial direction, the hole being defined in the flange portion; and
the coil is defined by a portion of a coil wire which is wound around the stator core via the insulator.

Assignees

• Nidec Corp

Inventors

• Takahashi Shunsuke
• Tange Hiroshi
• Yamashita Yoshiaki
• Seguchi Takashi

Classifications

• H02K3/522 Primary

  for generally annular cores with salient poles · CPC title

• B62D5/0424

  the axes of motor and final driven element of steering gear, e.g. rack, being parallel · CPC title

• H02K2203/09

  Machines characterised by wiring elements other than wires, e.g. bus rings, for connecting the winding terminations · CPC title

• H02K7/14

  Structural association with mechanical loads, e.g. with hand-held machine tools or fans (with fan or impeller for cooling the machine H02K9/06) · CPC title

• H02K11/24

  Devices for sensing torque, or actuated thereby (H02K11/27 takes precedence) · CPC title