Long endurance fuel cell-based power source

Patent metadata

Field	Value
Publication number	US-11196061-B2
Application number	US-202016799470-A
Country	US
Kind code	B2
Filing date	Feb 24, 2020
Priority date	Feb 24, 2020
Publication date	Dec 7, 2021
Grant date	Dec 7, 2021

Abstract

An air system includes a fuselage, a motor supported by the fuselage, a propeller coupled to the motor, a fuel cell-based power generator supported by the fuselage and the motor, and a satellite communication system coupled to the fuel cell system. The generator includes a hydrogen generator, a fuel cell having an anode and a cathode, a cathode loop configured to provide oxygen to the cathode, an anode loop configured to provide hydrogen generated by the hydrogen generator to the anode, and an electrical connector coupled to the fuel cell to provide electricity generated by the fuel cell to the motor.

First claim

The invention claimed is:

1. An air system comprising:
a fuselage;
a motor supported by the fuselage;
a propeller coupled to the motor;
a fuel cell-based power generator supported by the fuselage and the motor; and
a satellite communication system coupled to the fuel cell-based power generator.

2. The system of claim 1 wherein the power generator comprises:
a hydrogen generator;
a fuel cell having an anode and a cathode;
a cathode loop configured to provide oxygen to the cathode;
an anode loop configured to provide hydrogen generated by the hydrogen generator to the anode; and
an electrical connector coupled to the fuel cell to provide electricity generated by the fuel cell to the motor.

3. The system of claim 2 wherein the anode loop includes a hydrogen generator water exchanger coupled to the cathode loop downstream of the cathode to provide water from the cathode loop to the anode loop prior to the hydrogen generator.

4. The system of claim 3 wherein the cathode loop includes a fuel cell water exchanger coupled to the cathode loop to heat and humidify gas in the cathode loop.

5. The system of claim 2 wherein the fuel cell-based power generator includes a battery coupled to receive energy from the fuel cell and to the electrical connector to provide energy to the motor.

6. The system of claim 2 and further comprising an anode loop blower disposed in the anode loop.

7. The system of claim 2 and further comprising a cathode loop blower disposed in the cathode loop.

8. The system of claim 2 and further comprising a liquid cooling loop coupled to remove heat generated by the fuel cell.

9. The system of claim 8 and further comprising a radiator coupled to the liquid cooling loop and configured to receive air during flight of the air system to remove heat from the cooling loop.

10. The system of claim 8 wherein the hydrogen generator includes air cooling passages configured to receive air during flight of the air system to remove heat from the hydrogen generator.

11. The system of claim 1 wherein the satellite communication system comprises a heat sink free radio frequency power amplification circuit having an antenna configured proximate the circuit via a cable having a length of less than one meter.

12. A system comprising:
a fuselage;
a motor supported by the fuselage;
a propeller coupled to the motor;
a hydrogen generator supported within the fuselage;
a fuel cell stack supported within the fuselage;
a water exchanger supported within the fuselage; and
a water-cooled fuel cell heat exchanger supported within the fuselage.

13. A method comprising:
generating power for an air system via a fuel cell-based power generator;
providing power to fly the air system from the fuel cell-based power generator; and
cooling a fuel cell and a hydrogen generator of the fuel cell-based power generator via air flow generated by the air system.

14. The method of claim 13 wherein the fuel cell-based power generator includes the following components to generate power:
a hydrogen generator;
the fuel cell having an anode and the cathode;
a cathode loop configured to provide oxygen to the cathode;
an anode loop configured to provide hydrogen generated by the hydrogen generator to the anode; and
an electrical connector coupled to the fuel cell to provide electricity generated by the fuel cell to the motor.

15. The method of claim 14 and further comprising providing water from the cathode loop to the anode loop using a hydrogen generator water exchanger coupled to the cathode loop downstream.

16. The method of claim 14 and further comprising humidifying and heating gas in the cathode loop via a fuel cell water exchanger coupled to the cathode loop.

17. The method of claim 14 and further comprising:
blowing gas in the anode loop via an anode loop blower disposed in the anode loop; and
blowing gas in the cathode loop via a cathode loop blower disposed in the cathode loop.

18. The method of claim 14 wherein cooling the fuel cell comprises:
circulating liquid in a liquid cooling loop including a radiator coupled to remove heat generated by the fuel cell;
using a first portion of the airflow to remove heat from the radiator; and
wherein cooling the hydrogen generator comprises using a second portion of the airflow across a surface of tubes of the hydrogenator to cool the hydrogen generator.

19. The method of claim 18 and further comprising controlling the first portion of the airflow and the second portion of the airflow to independently control temperatures of the fuel cell and hydrogen generator.

20. The method of claim 13 and further comprising communicating via a satellite communication system having a heat sink free radio frequency power amplification circuit having an antenna configured proximate the circuit via a cable having a length of less than one meter, wherein the communication system is powered by the fuel cell-based power generator.

Assignees

• Honeywell Int Inc

Inventors

• Eickhoff Steven J
• Burgess James Tory

Classifications

• B64U50/34

  In-flight charging (photovoltaics B64U50/31) · CPC title

• B64U50/19

  using electrically powered motors · CPC title

• B64U50/32

  generated by fuel cells · CPC title

• H01M8/065

  by dissolution of metals or alloys; by dehydriding metallic substances · CPC title

• H01M8/04014 Primary

  Heat exchange using gaseous fluids; Heat exchange by combustion of reactants · CPC title