Method of estimating soot using a radio frequency sensor

Patent metadata

Field	Value
Publication number	US-11193443-B2
Application number	US-202017100314-A
Country	US
Kind code	B2
Filing date	Nov 20, 2020
Priority date	Nov 22, 2019
Publication date	Dec 7, 2021
Grant date	Dec 7, 2021

Abstract

A method of calibrating a soot load estimating function for a diesel particulate filter uses radio frequency attenuation measurement and temperature measurements. The method comprises identifying a minimum mean attenuation value associated with a standard deviation that exceeds a standard deviation threshold and using this minimum mean attenuation value as a reference value. The method further comprises using a data library that contains gradient values for each of a range of possible temperature values to obtain a first gradient value, the first gradient value corresponding to the first temperature value, wherein each gradient value relates to the gradient of a linear approximation between mean attenuation and soot load at the corresponding temperature. The method involves using the reference value and the first gradient value to determine an axis intercept value for use as an offset value and adopting the offset value as a temperature-independent calibration value for the diesel particulate filter.

First claim

What is claimed is:

1. A method of calibrating a soot load estimating function for a diesel particulate filter, the method comprising:
transmitting a plurality of radio frequencies into a first end of the diesel particulate filter;
sensing the plurality of radio frequencies received at a second end of the diesel particulate filter;
receiving a first temperature value for the diesel particulate filter;
obtaining mean radio frequency attenuation data and standard deviation attenuation data in relation to the transmitted and sensed radio frequencies;
identifying a mean attenuation value associated with a standard deviation that exceeds a standard deviation threshold and using this mean attenuation value as a reference value;
using a data library that contains gradient values for each of a range of possible temperature values to obtain a first gradient value, the first gradient value corresponding to the first temperature value, wherein each gradient value relates to the gradient of a linear approximation between mean attenuation and soot load at the corresponding temperature;
using the reference value and the first gradient value to determine an axis intercept value for use as an offset value;
adopting the offset value as a temperature-independent calibration value for the diesel particulate filter.

2. The method of claim 1 wherein the step of determining an intercept value involves the following calculation:
Offset_lin=Grad_StdDev*( X dB)+Offset_StdDev−Grad_Lin*( X dB)

wherein:
Offset_lin is the intercept value to be calculated;
Grad_StdDev is a threshold gradient value of a line representing the standard deviation threshold for soot load versus mean attenuation;
X dB is the mean radio frequency attenuation data in relation to the transmitted and sensed radio frequencies;
Offset_StdDev is a standard deviation intercept value of the line representing the standard deviation threshold for soot load versus mean attenuation; and
Grad_Lin is the first gradient value.

3. The method of claim 1 wherein a condition of carrying out the method is that the first temperature value for the diesel particulate filter exceeds a minimum temperature threshold.

4. The method of claim 3 wherein the minimum temperature threshold is between 125° C. and 175° C., more preferably between 140° C. and 160° C.

5. The method of claim 4 wherein the minimum temperature threshold is 150° C. or approximately 150° C.

6. The method of claim 1 wherein the standard deviation threshold is between 2.1 dB and 2.7 dB, more preferably between 2.3 dB and 2.5 dB.

7. The method of claim 6 wherein the standard deviation threshold is 2.4 dB or approximately 2.4 dB.

8. The method of claim 1 wherein the plurality of radio frequencies comprises between 100 and 300 discrete frequencies.

9. The method of claim 8 wherein the plurality of radio frequencies comprises 200 discrete frequencies or approximately 200 discrete frequencies.

10. A method of estimating current soot load of a diesel particulate filter calibrated in accordance with claim 1 , the method comprising:
receiving a second temperature value for the diesel particulate filter;
receiving a second mean attenuation value associated with a standard deviation that is below the standard deviation threshold;
using the data library to obtain a second gradient value corresponding to the second temperature value;
using the second gradient value, the second mean attenuation value and the calibration value to determine a corresponding current soot estimate.

11. The method of claim 10 further comprising repeating the calibration method of claim 1 to obtain a replacement value for the temperature-independent calibration value in an event that a current soot load estimate falls outside an expected soot load envelope.

12. A method of estimating current soot load of a diesel particulate filter, the method comprising estimating a change in soot load relative to a previous soot load value and thereby estimating a current soot load, wherein an initial soot load is determined in accordance with the method of claim 1 .

13. The method of claim 12 comprising check functionality that is configured to trigger in an event that an estimated soot load falls outside an expected envelope, wherein in an event that the check functionality is triggered, the method of claim 1 is repeated to provide a new previous soot load value.

14. An engine assembly comprising an internal combustion engine, an aftertreatment apparatus, an engine control module and a radio frequency soot sensor for providing radio frequency data in relation to the aftertreatment apparatus,
wherein the engine control module and the radio frequency soot sensor are configured to perform the method of claim 1 .

Assignees

• Perkins Engines Co Ltd

Inventors

• Whittaker Jonathan
• Fitch Daniel
• Eager Antony James
• Bradley Craig
• Mishra Prashant Kumar

Classifications

• F02D41/1467 Primary

  with determination means using an estimation · CPC title

• F02D41/2432 Primary

  Methods of calibration · CPC title

• F01N11/00 Primary

  Monitoring or diagnostic devices for exhaust-gas treatment apparatus · CPC title

• F01N2900/1606

  Particle filter loading or soot amount · CPC title

• F01N9/002

  of filter regeneration · CPC title