Honeycomb body for exhaust gas aftertreatment

Patent metadata

Field	Value
Publication number	US-11192058-B2
Application number	US-201716304656-A
Country	US
Kind code	B2
Filing date	May 18, 2017
Priority date	May 25, 2016
Publication date	Dec 7, 2021
Grant date	Dec 7, 2021

Abstract

A honeycomb body for exhaust gas aftertreatment, having a multiplicity of stacked layers. Flow channels are formed between the layers, which extend along the axial extent of the honeycomb body and are flowed through in the axial direction. The honeycomb body has first structured layers formed by successive wave peaks and wave valleys. Protuberances in the direction of the wave peaks belonging to a respective layer are formed from adjacently arranged wave valleys of a first structured layer. The adjacently arranged protuberances of a first structured layer form a channel-like structure extending in the circumferential direction in the first structured layer into which a second layer is inserted to be is fixed in the axial direction with respect to the first structured layer.

First claim

The invention claimed is:

1. A honeycomb body for an exhaust-gas aftertreatment unit, comprising:
a plurality of layers stacked one on top of the other, wherein flow channels that run along an axial extent of the honeycomb body and can be flowed through in an axial direction are formed between the plurality of layers,
wherein first structured layers of the plurality of layers have their structure formed by successive undulation peaks and undulation troughs,
wherein protuberances are formed out of mutually adjacently arranged undulation troughs of a first structured layer in a direction of the undulation peaks belonging to a respective layer,
wherein, mutually adjacently arranged protuberances of a first structured layer form a channel-like structure running in a circumferential direction of the honeycomb body in the first structured layer, into which channel-like structure a second structured layer is placed such that the second structured layer is fixed relative to the first structured layer in the axial direction,
wherein the second structured layer is sandwiched between two first structured layers.

2. The honeycomb body as claimed in claim 1 , wherein the protuberances have an extent delimited in the axial direction of the honeycomb body.

3. The honeycomb body as claimed in claim 2 , wherein a multiplicity of second layers is arranged between two mutually adjacently arranged first structured layers, wherein the multiplicity second layers are formed by one of smooth layers or by second structured layers.

4. The honeycomb body as claimed in claim 2 , wherein an extent of the second layer, placed into the channel-like structure, in the axial direction of the honeycomb body is equal to or shorter than the extent of the protuberances in the axial direction of honeycomb body.

5. The honeycomb body as claimed in claim 2 , wherein a multiplicity of channel-like structures is formed so as to be parallel and adjacent to one another, wherein at least one smooth layer is placed in each of the channel-like structures, wherein smooth layers that have been placed in are connected to one another by connecting elements.

6. The honeycomb body as claimed in claim 5 , wherein the connecting elements project over partial regions of a first structured layer which forms the channel-like structures, wherein the first structured layer is of smooth form in a region of the connecting elements, such that a relative movement between the connecting elements and the first structured layer in the circumferential direction of the honeycomb body is possible.

7. The honeycomb body as claimed in claim 1 , wherein a second layer is arranged between two mutually adjacently arranged first structured layers, wherein the second layer has an undulating structure formed by mutually adjacently arranged undulation peaks and undulation troughs,
wherein an undulation length of the second layer is shorter than an undulation length of the first structured layer.

8. The honeycomb body as claimed in claim 7 , wherein the undulation length of the undulating second layer is so short that mutually directly adjacently arranged undulation peaks or mutually directly adjacently arranged undulation troughs are in contact with one another.

9. The honeycomb body as claimed in claim 1 , wherein the channel-like structure is delimited in the axial direction of the honeycomb body by non-protruding regions of the undulation troughs.

10. The honeycomb body as claimed in claim 1 , wherein two mutually adjacently arranged first structured layers each have protuberances at the undulation troughs facing one another, wherein the protuberances of the two first structured layers point away from one another toward respective undulation peaks.

11. The honeycomb body as claimed in claim 1 , wherein the channel-like structure at a first structured layer is formed by the protuberances aligned with one another in the circumferential direction.

12. The honeycomb body as claimed in claim 1 , wherein the first structured layers have multiple protuberances spaced apart from one another in the axial direction of the honeycomb body, wherein multiple channel-like structures running parallel to one another in the circumferential direction of the honeycomb body are formed by the protuberances arranged spaced apart from one another.

13. The honeycomb body as claimed in claim 1 , wherein a first structured layer has, in alternating fashion in the axial direction of the honeycomb body, undulation troughs protruding in the direction of the undulation peaks and undulation peaks protruding in the direction of the undulation troughs.

14. The honeycomb body as claimed in claim 13 , wherein the first structured layer, due to the arrangement of the protuberances, has channel-like structures in alternating fashion on the top side and on the bottom side, the channel-like structures being formed by the protuberances, wherein the channel-like structures are arranged spaced apart from one another in the axial direction of the honeycomb body.

15. The honeycomb body as claimed in claim 1 , wherein at least one first structured layer has both undulation troughs protruding in the direction of the undulation peaks and undulation peaks protruding in the direction of the undulation troughs, wherein the protuberances of the undulation peaks, which form a channel-like structure on one side, and the protuberances of the undulation troughs, which form a channel-like structure on the opposite side, are arranged so as not to be offset with respect to one another in the axial direction of the honeycomb body.

16. The honeycomb body as claimed in claim 1 , further comprising:
a planar layer defining rectangular openings, wherein a plurality of undulations of the second layer extend through a respective opening.

17. The honeycomb body as claimed in claim 1 , further comprising:
a planar layer arranged between the second structured layer and a respective first structured layer.

18. The honeycomb body as claimed in claim 1 , wherein the first structured layers have a greater axial length than the second structured layer.

19. The honeycomb body as claimed in claim 1 , wherein the second structured layer is arranged axially entirely within the channel of the first structured layers.

20. A honeycomb body for an exhaust-gas aftertreatment unit, comprising:
a plurality of layers stacked one on top of the other, wherein flow channels that run along an axial extent of the honeycomb body and can be flowed through in an axial direction are formed between the plurality of layers,
wherein first structured layers of the plurality of layers have their structure formed by successive undulation peaks and undulation troughs,
wherein protuberances are formed out of mutually adjacently arranged undulation troughs of a first structured layer in a direction of the undulation peaks belonging to a respective layer,
wherein, mutually adjacently arranged protuberances of a first structured layer form a channel-like structure running in a circumferential direction of the honeycomb body in the first structured layer, into which channel-like structure a second structured layer is placed such that the second structured layer is fixed relative to the first structured layer in the axial direction,
wherein the protuberances have an extent delimited in the axial direction of the honeycomb body, and
wherein three second layers are arranged between two mutually adjacently arranged first structured layers, wherein one of the second layers is formed by an undulating

Assignees

• Continental Automotive Gmbh
• Vitesco Tech Gmbh

Inventors

• Hirth Peter
• Pabst Christoph

Classifications

• F01N3/281 Primary

  Metallic honeycomb monoliths made of stacked or rolled sheets, foils or plates · CPC title

• B01D46/249

  Quadrangular e.g. square or diamond · CPC title

• B01D46/2486

  characterised by the shapes or configurations · CPC title

• B01D46/248

  Structures comprising laminated bodies or discs · CPC title

• B01D46/2474

  of the walls along the length of the honeycomb · CPC title