Relay with a controller

Patent metadata

Field	Value
Publication number	US-11189448-B2
Application number	US-201715702284-A
Country	US
Kind code	B2
Filing date	Sep 12, 2017
Priority date	Sep 14, 2016
Publication date	Nov 30, 2021
Grant date	Nov 30, 2021

Abstract

The disclosure relates to a relay having a controllable relay contact, having an electrical connection terminal where an electrical variable is able to be tapped, a control connection for receiving a control signal for actuating the relay contact, and a controller, configured, in response to the reception of the control signal, to detect a zero crossing of the electrical variable and to actuate the controllable relay contact in a time-delayed manner after the zero crossing of the electrical variable.

First claim

What is claimed is:

1. A relay having a controllable relay contact, comprising:
an electrical connection terminal configured to tap an electrical variable;
a control connection configured to receive a control signal for actuating the controllable relay contact; and
a controller, configured, in response to the reception of the control signal, to detect a zero crossing of the electrical variable and to actuate the controllable relay contact in a time-delayed manner after the zero crossing of the electrical variable;
wherein the controller is configured to perform one or more of: determining a load behaviour of an electrical load or reading out from a memory the load behaviour of the electrical load, and wherein the controller is configured to determine a time delay for actuating the controllable relay contact based at least in part on the load behaviour of the electrical load;
wherein the controller is configured to actuate the controllable relay contact in a load-dependent manner on a rising edge of the electrical variable, on a falling edge of the electrical variable, or at a peak value of the electrical variable;
wherein the load behaviour of the electrical load is determined by a type of the electrical load and specific current characteristics of the electrical load, wherein the type of the electrical load is one of: an ohmic load type, a lamp load type, a motor load type, a solenoid valves load type, or a capacitors load type, and wherein the specific current characteristics are determined from a ratio of switch-on current to continuous current associated with the corresponding type of the electrical load,
wherein the controller is configured, in a switch-off operation of the relay, to detect an arc voltage across the controllable rely contact in an open state and, when the arc voltage is detected, to close the controllable relay contact in the switch-off operation of the relay.

2. The relay according to claim 1 , wherein the controller is configured to actuate the controllable relay contact before a further zero crossing of the electrical variable.

3. The relay according to claim 1 , wherein the load behaviour is one of an inductive or a capacitive load behaviour, of the electrical load, and wherein the electrical load is connected to a load connection of the relay.

4. The relay according to claim 1 , wherein the load behavior is manually input by a user.

5. The relay according to claim 1 , wherein the controller is configured to determine the time delay based at least in part on a reaction delay of the relay or to drive the controllable relay contact after a drive delay has expired.

6. The relay according to claim 5 , wherein the reaction delay is fixedly predefined and the drive delay corresponds to the time delay.

7. The relay according to claim 1 , wherein the controller is configured to actuate the controllable relay contact in the time-delayed manner after a predetermined time interval has expired after the zero crossing of the electrical variable.

8. The relay according to claim 1 , wherein the controller is configured to identify an edge of the control signal, to determine the zero crossing in response to the identified edge and to actuate the controllable relay contact according to the identified edge of the control signal.

9. The relay according to claim 1 , wherein the controller is configured to identify a rising edge of the control signal and to close the controllable relay contact in the time-delayed manner in response to the identified rising edge in a switch-on operation.

10. The relay according to claim 1 , wherein the controller is configured to identify a falling edge of the control signal and to open the controllable relay contact in the time-delayed manner in response to the identified falling edge in a switch-off operation.

11. The relay according to claim 1 , wherein the controller is configured to close the controllable relay contact on the rising edge of the electrical variable and to open it again on the falling edge of the electrical variable to keep the controllable relay contact closed at the peak value of the electrical variable.

12. The relay according to claim 1 , wherein the electrical connection terminal is an energy supply connection of the relay and wherein the electrical variable is a supply voltage, or wherein the electrical variable is a supply voltage in a switch-on operation and is a current in a switch-off operation.

13. A method for controlling a relay having a controllable relay contact, comprising:
tapping an electrical variable at an electrical connection terminal of the relay;
receiving a control signal for actuating the controllable relay contact at a control connection of the relay;
detecting a zero crossing of the electrical variable in response to the reception of the control signal;
determining a load behaviour of an electrical load;
determining a time delay for actuating the controllable relay contact based at least in part on the load behaviour;
actuating the controllable relay contact in a time-delayed manner after the zero crossing of the electrical variable and in accordance with the determined time delay; wherein the controllable relay contact is actuated in a load-dependent manner on a rising edge of the electrical variable, on a falling edge of the electrical variable, or at a peak value of the electrical variable; and
detecting an arc voltage across the controllable relay contact in an open state in a switch-off operation of the relay; and
closing the controllable relay contact in the switch-off operation of the relay when the arc voltage is detected;
wherein the load behaviour of the electrical load is determined by a type of the electrical load and specific current characteristics of the electrical load, wherein the type of the electrical load is one of: an ohmic load type, a lamp load type, a motor load type, a solenoid valves load type, or a capacitors load type, and wherein the specific current characteristics of the electrical load are determined from a ratio of switch-on current to continuous current associated with the corresponding type of the electrical load.

14. The method according to claim 13 , further comprising:
actuating the controllable relay contact before a further zero crossing of the electrical variable.

15. The method according to claim 13 , further comprising:
determining the time delay based at least in part on a reaction delay of the relay; or
driving the controllable relay contact after a drive delay has expired.

16. The relay according to claim 1 , wherein the controller is configured to actuate the controllable relay contact at a predetermined phase angle of the electrical variable after the zero crossing.

17. The method according to claim 13 , wherein actuating the controllable relay contact is at a predetermined phase angle of the electrical variable after the zero crossing.

Assignees

• Phoenix Contact Gmbh & Co

Inventors

• Schaper Elmar

Classifications

• H01H47/18 Primary

  for introducing delay in the operation of the relay (short-circuited conducting sleeves, bands or discs H01H50/46) · CPC title

• H01H47/002

  Monitoring or fail-safe circuits · CPC title

• H01H9/56

  for ensuring operation of the switch at a predetermined point in the AC cycle · CPC title