Reconfigurable pallet/dolly platform

Patent metadata

Field	Value
Publication number	US-11186409-B2
Application number	US-201916688378-A
Country	US
Kind code	B2
Filing date	Nov 19, 2019
Priority date	Aug 16, 2017
Publication date	Nov 30, 2021
Grant date	Nov 30, 2021

Abstract

A reconfigurable pallet/dolly platform includes a top deck that includes a product support surface and an opposing underside. The underside includes pallet support leg attachment areas for receiving pallet support legs when configured as a pallet, and dolly wheel attachment areas for receiving dolly wheels when configured as a dolly. The product support surface includes pallet support leg receiving areas aligned with the pallet support leg attachment areas and configured to engage the pallet support legs from an identical platform stacked thereon when configured as a pallet. The product support surface also includes dolly wheel receiving areas aligned with the dolly wheel wells and configured to engage the dolly wheels from an identical platform stacked thereon when configured as a dolly. Each dolly wheel receiving area partially overlaps with one of the pallet support leg receiving areas.

First claim

The invention claimed is:

1. A reconfigurable pallet/dolly platform comprising:
a top deck including a product support surface and an opposing underside;
with the underside including:
a pair of pallet support leg attachment areas for receiving a pair of pallet support legs when configured as a pallet, and
a plurality of dolly wheel attachment areas for receiving a plurality of dolly wheels when configured as a dolly; and

with the product support surface including:
a pair of pallet support leg receiving areas aligned with the pair of pallet support leg attachment areas and configured to engage the pair of pallet support legs from an identical platform stacked thereon when configured as a pallet, with each pallet support leg receiving area contoured to match a footprint of a corresponding pallet support leg,
a plurality of dolly wheel receiving areas aligned with the plurality of dolly wheel attachment areas and configured to engage the plurality of dolly wheels from an identical platform stacked thereon when configured as a dolly, and
with each dolly wheel receiving area partially overlapping the contour of one of the pallet support leg receiving areas.

2. The reconfigurable pallet/dolly platform according to claim 1 wherein each pallet support leg receiving area is rectangular shaped, and wherein each dolly wheel receiving area overlaps an outside corner of one of the pallet support leg receiving areas.

3. The reconfigurable pallet/dolly platform according to claim 1 wherein each pallet support leg receiving area and each dolly wheel receiving area are recessed from the product support surface.

4. The reconfigurable pallet/dolly platform according to claim 1 wherein each pallet support leg receiving area includes a pattern of spaced apart protrusions matching a corresponding pattern of spaced apart protrusion openings in an underside of each pallet support leg.

5. The reconfigurable pallet/dolly platform according to claim 1 wherein each pallet support leg includes a center leg section having a first end and a second end opposite the first end, and a pair of leg extensions extending outwards from the second end of the center leg section, and wherein the underside of said top deck includes a pair of center leg section openings, with each center leg section opening to receive the first end of one of the center leg sections when configured as a pallet.

6. The reconfigurable pallet/dolly platform according to claim 5 wherein each center leg section opening is separated by a divider, and wherein the first end of each center leg section is slotted to receive the divider.

7. The reconfigurable pallet/dolly platform according to claim 5 wherein each center leg section opening includes a plurality of locking tab openings for engaging a plurality of locking tabs on one of the center leg sections.

8. The reconfigurable pallet/dolly platform according to claim 5 wherein a length of each center leg section opening is within a range of 30% to 40% of an overall length of each pallet support leg receiving area.

9. The reconfigurable pallet/dolly platform according to claim 1 wherein each pallet support leg receiving area has a length within a range of 75% to 95% of a length of said top deck, and a width within a range of 10% to 20% of a width of said top deck.

10. The reconfigurable pallet/dolly platform according to claim 1 wherein said top deck has a length of 24 inches and a width of 20 inches.

11. The reconfigurable pallet/dolly platform according to claim 1 wherein when said top deck is configured as a pallet, the plurality of dolly wheel attachment areas do not receive the plurality of dolly wheels.

12. The reconfigurable pallet/dolly platform according to claim 1 wherein when said top deck is configured as a dolly, the pair of pallet support leg attachment areas do not receive the pair of pallet support legs.

13. A method for making a reconfigurable pallet/dolly platform comprising:
forming a top deck including a product support surface and an opposing underside;
with the underside including:
a pair of pallet support leg attachment areas for receiving a pair of pallet support legs when configured as a pallet, and
a plurality of dolly wheel attachment areas for receiving a plurality of dolly wheels when configured as a dolly; and

with the product support surface including:
a pair of pallet support leg receiving areas aligned with the pair of pallet support leg attachment areas and configured to engage the pair of pallet support legs from an identical platform stacked thereon when configured as a pallet, with each pallet support leg receiving area contoured to match a footprint of a corresponding pallet support leg,
a plurality of dolly wheel receiving areas aligned with the plurality of dolly wheel attachment areas and configured to engage the plurality of dolly wheels from an identical platform stacked thereon when configured as a dolly, and
with each dolly wheel receiving area partially overlapping the contour of one of the pallet support leg receiving areas.

14. The method according to claim 13 wherein each pallet support leg receiving area is rectangular shaped, and wherein each dolly wheel receiving area overlaps an outside corner of one of the pallet support leg receiving areas.

15. The method according to claim 13 wherein each pallet support leg receiving area and each dolly wheel receiving area are recessed from the product support surface.

16. The method according to claim 13 wherein each pallet support leg receiving area includes a pattern of spaced apart protrusions matching a corresponding pattern of spaced apart protrusion openings in an underside of each pallet support leg.

17. The method according to claim 13 wherein each pallet support leg includes a center leg section having a first end and a second end opposite the first end, and a pair of leg extensions extending outwards from the second end of the center leg section, and wherein the underside of the top deck includes a pair of center leg section openings, with each center leg section opening to receive the first end of one of the center leg sections when configured as a pallet.

18. The method according to claim 13 wherein each pallet support leg receiving area has a length within a range of 75% to 95% of a length of the top deck, and a width within a range of 10% to 20% of a width of the top deck.

19. The method according to claim 13 wherein when the top deck is configured as a pallet, the plurality of dolly wheel attachment areas do not receive the plurality of dolly wheels.

20. The method according to claim 13 wherein when the top deck is configured as a dolly, the pair of pallet support leg attachment areas do not receive the pair of pallet support legs.

Assignees

• Chep Technology Pty Ltd

Inventors

• Wood Matthew
• Barnswell Paul
• Daubenspeck Bradley Wayne
• Norman Craig Rolland

Classifications

• B65D19/0026 Primary

  and each contact surface having a stringer-like shape · CPC title

• B62B2501/065

  Plastics · CPC title

• B65D2519/00034

  Plastic · CPC title

• B65D2519/00129

  Metal · CPC title

• B65D2519/00268

  made of one piece · CPC title