Liquid membrane conveying apparatus for preparing porous membrane

Patent metadata

Field	Value
Publication number	US-11185826-B2
Application number	US-201816028448-A
Country	US
Kind code	B2
Filing date	Jul 6, 2018
Priority date	May 10, 2017
Publication date	Nov 30, 2021
Grant date	Nov 30, 2021

Abstract

The present disclosure provides a liquid membrane conveying apparatus for preparing a porous membrane includes a transmission unit and a carrier unit. The carrier unit conveys a liquid membrane into a gelling solution by the entrainment of the transmission unit. The carrier unit includes a first carrier and a second carrier. The first carrier and the second carrier respectively contact with opposite edges of the liquid membrane along a conveying direction of the liquid membrane. The consistency of the pores on the two surfaces of the porous membrane is improved by using the liquid membrane conveying apparatus.

First claim

What is claimed is:

1. A liquid membrane conveying apparatus for preparing a porous membrane comprising:
a transmission unit and a carrier unit, wherein the carrier unit conveys a liquid membrane into a gelling solution by an entrainment of the transmission unit, the carrier unit comprises at least one first carrier and at least one second carrier, the first carrier and the second carrier respectively contact with opposite edges of the liquid membrane along a conveying direction of the liquid membrane, and a portion between the opposite edges of the liquid membrane is not in contact with the carrier unit, without additional components, the liquid membrane is kept on the carrier unit by a contact force generated between the opposite edges of the liquid membrane and the carrier unit.

2. The liquid membrane conveying apparatus for preparing a porous membrane according to claim 1 , wherein an area where the first carrier contacts with the liquid membrane accounts for 0.1% to 35.0% of the total area of the liquid membrane, and/or an area where the second carrier contacts with the liquid membrane accounts for 0.1% to 35.0% of the total area of the liquid membrane.

3. The liquid membrane conveying apparatus for preparing a porous membrane according to claim 1 , wherein the surface of the carrier unit in contact with the liquid membrane is a planar surface, the planar surface comprises a first region and/or a second region, a roughness of the first region is smaller than a roughness of the second region, and the roughness of the second region is greater than or equal to 100.

4. The liquid membrane conveying apparatus for preparing a porous membrane according to claim 3 , wherein the roughness of the second region is in a range from 100 to 1000.

5. The liquid membrane conveying apparatus for preparing a porous membrane according to claim 1 , wherein the surface of the carrier unit in contact with the liquid membrane is a non-planar surface.

6. The liquid membrane conveying apparatus for preparing a porous membrane according to claim 5 , wherein the surface of the carrier unit in contact with the liquid membrane comprises anti-slip structures and/or liquid storage structures, and a carrier surface with a solid region and a non-solid region is formed between the liquid membrane and the carrier unit.

7. The liquid membrane conveying apparatus for preparing a porous membrane according to claim 6 , wherein the area ratio of the solid region and the non-solid region is in the range from 1:9 to 9:1.

8. The liquid membrane conveying apparatus for preparing a porous membrane according to claim 6 , wherein the carrier surface comprises at least one solid region and at least one non-solid region, the solid region and the non-solid region are placed in an alternate manner.

9. The liquid membrane conveying apparatus for preparing a porous membrane according to claim 6 , wherein the non-solid region comprises liquid region and/or gas region.

10. The liquid membrane conveying apparatus for preparing a porous membrane according to claim 6 , wherein the anti-slip structure comprises projections and/or grooves, and/or the liquid storage structure comprises grooves and/or projections with indentations formed in the middle of the projections.

11. The liquid membrane conveying apparatus for preparing a porous membrane according to claim 10 , wherein the projections comprise at least one of a ridge, a cylinder, a cylindrical tube, a cone, a truncated cone, a middle spherical frustum, an elliptic cylinder, a needle, a prism, a pyramid, a truncated pyramid, and a curve surface protrusion, and/or the grooves comprise grooves penetrating the carrier unit, and/or grooves not penetrating the carrier unit.

12. The liquid membrane conveying apparatus for preparing a porous membrane according to claim 11 , wherein the grooves penetrating the carrier unit are configured in at least one of comb shape, tooth shape and hollow-carved shape.

13. The liquid membrane conveying apparatus for preparing a porous membrane according to claim 11 , wherein the surface of the carrier unit in contact with the liquid membrane comprises a plurality of rectangular grooves not penetrating the carrier unit, the rectangular grooves comprise a plurality of first rectangular grooves, the long edges of the first rectangular grooves are parallel to each other and perpendicular to the conveying direction of the liquid membrane.

14. The liquid membrane conveying apparatus for preparing a porous membrane according to claim 13 , wherein the width of the rectangular groove is in the range from 0.5 mm to 10.0 mm.

15. The liquid membrane conveying apparatus for preparing a porous membrane according to claim 13 , wherein the rectangular grooves further comprise a plurality of second rectangular grooves, the long edges of the second rectangular grooves are parallel to each other and parallel to the conveying direction of the liquid membrane.

16. The liquid membrane conveying apparatus for preparing a porous membrane according to claim 15 , wherein at least one of the first rectangular grooves connects with at least one of the second rectangular grooves.

17. The liquid membrane conveying apparatus for preparing a porous membrane according to claim 15 , wherein at least one of the short edges of the first rectangular groove is opened, and/or at least one of the short edges of the second rectangular groove is opened.

18. The liquid membrane conveying apparatus for preparing a porous membrane according to claim 15 , wherein in a direction perpendicular to the conveying direction of the liquid membrane, the first rectangular grooves and the second rectangular grooves are placed on the surface of the first carrier between a position close to the second carrier and a position away from the second carrier.

19. The liquid membrane conveying apparatus for preparing a porous membrane according to claim 15 , wherein in a direction perpendicular to the conveying direction of the liquid membrane, the first rectangular grooves and the second rectangular grooves are placed on the surface of the second carrier between a position close to the first carrier and a position away from the first carrier.

20. The liquid membrane conveying apparatus for preparing a porous membrane according to claim 6 , wherein in the conveying process, the liquid storage structures are kept in a liquid state.

21. The liquid membrane conveying apparatus for preparing a porous membrane according to claim 20 , wherein in the conveying process, the surface of the carrier unit is subjected to a wetting process so that the liquid storage structure is kept in a liquid state.

22. The liquid membrane conveying apparatus for preparing a porous membrane according to claim 21 , wherein the wetting process comprises spraying liquid to the surface of the carrier unit.

23. The liquid membrane conveying apparatus for preparing a porous membrane according to claim 22 , wherein the liquid sprayed to the surface of the carrier unit is water.

24. The liquid membrane conveying apparatus for preparing a porous membrane according to claim 22 , wherein a water content of the liquid is greater than a water content of the gelling solution.

25. The liquid membrane conveying apparatus for preparing a porous membrane according to claim 1 , wherein the transmission unit comprises a transmission plate, the carrier unit is integrated with the transmission plate into a single piece, o

Assignees

• Microvast Power Systems Co Ltd

Inventors

• Li Xiang
• Huang Heji
• Li Wei
• Wu Binbin

Classifications

• B01D67/0016 Primary

  Coagulation · CPC title

• B01D69/06

  Flat membranes · CPC title

• B01D67/0009

  by phase separation, sol-gel transition, evaporation or solvent quenching · CPC title

• B01D67/00 Primary

  Processes specially adapted for manufacturing semi-permeable membranes for separation processes or apparatus · CPC title

• B01D2323/42

  Details of membrane preparation apparatus · CPC title