Variable inductor apparatuses systems and methods

Patent metadata

Field	Value
Publication number	US-11183322-B2
Application number	US-201815958220-A
Country	US
Kind code	B2
Filing date	Apr 20, 2018
Priority date	May 19, 2016
Publication date	Nov 23, 2021
Grant date	Nov 23, 2021

Abstract

Unique systems, methods, techniques and apparatuses for a ZVT ZCT resonant converter with a variable resonant tank are disclosed. One exemplary embodiment is a system comprising a bidirectional resonant converter comprising an input/output terminal, a switching device coupled with the input/output terminal, a resonant circuit coupled with the switching device and including a variable inductor, an output/input terminal coupled with the resonant circuit, and a DC biasing circuit operatively coupled with the variable inductor. The variable inductor comprises a toroidal core, a first winding wound around the toroidal core and coupled with the switching device and the output/input terminal, a second core structured to overlap a portion of the toroidal core, and a second winding wound around the second core and coupled with the DC biasing circuit. The DC biasing circuit is controllable to vary the inductance of the variable inductor by saturating a portion of the toroidal core.

First claim

What is claimed is:

1. A variable inductor comprising:
a toroid comprising a first external surface and defining a central opening;
a first winding wound around at least a portion of the first external surface, the first winding being coupled to an AC power source to generate AC flux in an AC flux path;
a core comprising a second external surface, the core positioned within the central of the toroid; and
a second winding wound around the second external surface of the core, the second winding being coupled to a controller providing DC power to the second winding, and structured to generate DC flux in a DC flux path, the DC flux path passing through a portion of the toroid,
wherein the presence of DC flux generated by the second winding alters an inductive value of the inductor.

2. The variable inductor of claim 1 , wherein the controller is structured to selectively saturate the AC flux path by providing DC power to the second winding.

3. The variable inductor of claim 1 , wherein the core comprises a cylinder with a first end and a second end, a top plate coupled to the first end of the core and in contact with the first external surface of the toroid, and a bottom plate coupled to the second end of the core and in contact with the second external surface of the toroid.

4. The variable inductor of claim 3 comprising a second core having a cylinder with a third external surface, a first end, and a second end, a second DC winding wound around the third external surface of the cylinder of the second core, a second top plate coupled to the first end of the cylinder of the second core and in contact with the first external surface of the toroid, and a second bottom plate electrically coupled to the second end of the cylinder of the second core and in contact with the second external surface of the toroid.

5. The variable inductor of claim 1 , wherein a portion of the core is encircled by the toroid.

6. The variable inductor of claim 1 , wherein the toroid is structured as one of a torus with a circular cross section or a hollow square section ring with a rectangular cross section.

7. A variable inductor system comprising:
a toroidal core;
a first winding wound around at least a portion of the toroidal core, the first winding being coupled to an AC power source operable to generate AC flux in an AC flux path of the toroidal core;
a second core extending through a central opening bounded by the toroidal core; and
a second winding wound around at least a portion of the second core, the second winding being coupled to a DC power source operable to generate DC flux in a DC flux path of the toroidal core,
wherein variation in DC flux generated by the second winding varies inductance of the inductor.

8. The variable inductor system of claim 7 comprising a controller structured to vary saturation of the AC flux path by varying DC power provided to the second winding.

9. The variable inductor system of claim 7 comprising a third core and a third winding wound around at least a portion of the third core, the third winding being coupled the DC power source operable to generate DC flux in an second DC flux path of the toroidal core.

10. The variable inductor system of claim 7 , wherein the toroidal core is structured as one of a torus with a circular cross section or a hollow square section ring with a rectangular cross section.

11. The variable inductor of claim 1 , wherein the DC flux path does not include an air gap and the AC flux path includes an air gap.

12. The variable inductor of claim 1 , wherein the first winding and the second winding are arranged such that the DC flux path is perpendicular to the AC flux path.

13. The variable inductor system of claim 7 , wherein a portion of the second core is encircled by the toroidal core.

14. The variable inductor of claim 7 wherein the DC flux path does not include an air gap and the AC flux path includes an air gap.

15. The variable inductor of claim 7 , wherein the first winding and the second winding are arranged such that the DC flux path is perpendicular to the AC flux path.

16. The variable inductor system of claim 7 , wherein the second core comprises a cylinder with a first end and a second end, a top plate coupled to the first end of the second core and in contact with the toroidal core, and a bottom plate coupled to the second end of the second core and in contact with the toroidal core.

17. The variable inductor system of claim 7 , comprising a third core having a cylinder including a first end and a second end, a third winding wound around the third external surface of the cylinder of the third core, a second top plate coupled to the first end of the cylinder of the third core and in contact with the toroidal core, and a second bottom plate coupled to the second end of the cylinder of the third core and in contact with the toroidal core.

Assignees

• Abb Schweiz Ag

Inventors

• Suryanarayana Harish
• Liang Jiaqi
• Kittila Jukka Pekka
• Ouyang Wen

Classifications

• H01F27/2895 Primary

  Windings disposed upon ring cores · CPC title

• H01F29/14

  with variable magnetic bias ({amplitude modulation by means of variable impedance element H03C1/08} ; magnetic amplifiers H03F; {circuits for automatic telephonic communication H04M3/00}) · CPC title

• H02M1/0058

  by employing soft switching techniques, i.e. commutation of transistors when applied voltage is zero or when current flow is zero (using an auxiliary actively switched resonant commutation circuit connected to an intermediate DC voltage or between two push-pull branches of an inverter bridge H02M7/4811; in resonant inverters H02M7/4815; in inverters operating from a resonant DC source H02M7/4826) · CPC title

• H01F3/14 Primary

  Constrictions; Gaps, e.g. air-gaps (in magnetic shunt paths H01F3/12) · CPC title

• H02M7/003

  Constructional details, e.g. physical layout, assembly, wiring or busbar connections · CPC title