Bobbin and coil device using same

Patent metadata

Field	Value
Publication number	US-11174828-B2
Application number	US-201916397346-A
Country	US
Kind code	B2
Filing date	Apr 29, 2019
Priority date	Dec 6, 2018
Publication date	Nov 16, 2021
Grant date	Nov 16, 2021

Abstract

This bobbin includes: a cylindrical winding portion, a first partition portion and a second partition portion, wherein the first partition portion has lead-in cutout portions through which the coil wire to be wound on the upper side and the coil wire to be wound on the lower side are to be respectively introduced, and lead-out cutout portions through which the coil wire to be wound on the upper side and the coil wire to be wound on the lower side are to be respectively led out, and the first partition portion has, on a winding portion side thereof, a step formed in a zone including a range between the lead-out cutout portion for the coil wire to be wound on the lower side and the lead-in cutout portion for the coil wire to be wound on the upper side.

First claim

What is claimed is:

1. A bobbin comprising:
a cylindrical winding portion around which a coil wire is to be wound on a lower side and another coil wire is to be wound in an overlapping manner on an upper side thereof; and
a first partition portion and a second partition portion respectively provided at both ends of the winding portion, wherein
the first partition portion has lead-in cutout portions through which the coil wire to be wound on the upper side and the coil wire to be wound on the lower side are to be respectively introduced, and lead-out cutout portions through which the coil wire to be wound on the upper side and the coil wire to be wound on the lower side are to be respectively led out, and
the first partition portion has, on a winding portion side thereof, a step formed in a zone including a range between the lead-out cutout portion for the coil wire to be wound on the lower side and the lead-in cutout portion for the coil wire to be wound on the upper side.

2. The bobbin according to claim 1 , wherein
a depth T of the step satisfies T≥R, where R is a wire radius of the coil wire to be wound on the lower side.

3. The bobbin according to claim 1 , wherein
the bobbin is formed by molding.

4. A coil device comprising:
the bobbin according to claim 1 ;
a first coil wire wound on the lower side at the winding portion; and
a second coil wire wound in an overlapping manner on the upper side of the first coil wire, wherein
a first one turn of the second coil wire introduced through the lead-in cutout portion for the second coil wire is provided in an overlapping manner between a final turn of the first coil wire along the step and an adjacent turn of the first coil wire wound adjacently to the final turn.

5. The coil device according to claim 4 , wherein
the first coil wire and the second coil wire are each wound in an even number of layers in a direction in which the step is provided from the lead-in cutout portion for the second coil wire to the lead-out cutout portion for the first coil wire, and
on a side, of the first partition portion of the bobbin, that is opposite to the winding portion, a terminal is provided to which an end portion of the first coil wire led out from the lead-out cutout portion for the first coil wire and an end portion of the second coil wire led out from the lead-out cutout portion for the second coil wire, are connected.

6. The coil device according to claim 5 , wherein
on the side of the first partition portion of the bobbin that is opposite to the winding portion, a terminal mounting portion is provided adjacently to the lead-out cutout portion for the first coil wire and the lead-out cutout portion for the second coil wire, and
the terminal is provided to the terminal mounting portion.

7. A bobbin, wherein
on a side, opposite to the winding portion, of the second partition portion of the bobbin according to claim 1 ,
a cylindrical second winding portion around which a coil wire is to be wound and a third partition portion at an end of the second winding portion are provided integrally.

8. A coil device comprising:
the bobbin according to claim 7 ;
a first coil wire wound on the lower side at the winding portion;
a second coil wire wound in an overlapping manner on the upper side of the first coil wire; and
a third coil wire wound around the second winding portion, wherein
a first one turn of the second coil wire introduced through the lead-in cutout portion for the second coil wire is provided in an overlapping manner between a final turn of the first coil wire along the step and an adjacent turn of the first coil wire wound adjacently to the final turn.

9. The coil device according to claim 8 , wherein
the first coil wire and the second coil wire are each wound in an even number of layers in a direction in which the step is provided from the lead-in cutout portion for the second coil wire to the lead-out cutout portion for the first coil wire, and
on a side, of the first partition portion of the bobbin, that is opposite to the winding portion, a terminal is provided to which an end portion of the first coil wire led out from the lead-out cutout portion for the first coil wire and an end portion of the second coil wire led out from the lead-out cutout portion for the second coil wire, are connected.

10. The coil device according to claim 9 , wherein
on the side of the first partition portion of the bobbin that is opposite to the winding portion, a terminal mounting portion is provided adjacently to the lead-out cutout portion for the first coil wire and the lead-out cutout portion for the second coil wire, and
the terminal is provided to the terminal mounting portion.

11. A bobbin, wherein
on a side, opposite to the winding portion, of the first partition portion of the bobbin according to claim 1 ,
a cylindrical second winding portion around which a coil wire is to be wound and a third partition portion at an end of the second winding portion are provided integrally.

12. A coil device comprising:
the bobbin according to claim 11 ;
a first coil wire wound on the lower side at the winding portion;
a second coil wire wound in an overlapping manner on the upper side of the first coil wire; and
a third coil wire wound around the second winding portion, wherein
a first one turn of the second coil wire introduced through the lead-in cutout portion for the second coil wire is provided in an overlapping manner between a final turn of the first coil wire along the step and an adjacent turn of the first coil wire wound adjacently to the final turn.

13. The coil device according to claim 12 , wherein
the third partition portion has a second lead-out cutout portion for the first coil wire and a second lead-out cutout portion for the second coil wire,
the first coil wire and the second coil wire are each wound in an even number of layers in a direction in which the step is provided from the lead-in cutout portion for the second coil wire to the lead-out cutout portion for the first coil wire, and
on a side, of the third partition portion of the bobbin, that is opposite to the second winding portion, a terminal is provided to which an end portion of the first coil wire passing through the lead-out cutout portion for the first coil wire and then led out from the second lead-out cutout portion, and an end portion of the second coil wire passing through the lead-out cutout portion for the second coil wire and then led out from the second lead-out cutout portion, are connected.

14. The coil device according to claim 13 , wherein
on the side of the third partition portion of the bobbin that is opposite to the second winding portion, a terminal mounting portion is provided adjacently to the second lead-out cutout portion for the first coil wire and the second lead-out cutout portion for the second coil wire, and
the terminal is provided to the terminal mounting portion.

Assignees

• Mitsubishi Electric Corp

Inventors

• Ono Takuma
• Okamoto Mitsuyasu

Classifications

• H01F5/04

  Arrangements of electric connections to coils, e.g. leads · CPC title

• H01H50/44

  Magnetic coils or windings · CPC title

• H01F5/02 Primary

  wound on non-magnetic supports, e.g. formers · CPC title

• H01H51/065

  Relays having a pair of normally open contacts rigidly fixed to a magnetic core movable along the axis of a solenoid, e.g. relays for starting automobiles (details H01H50/20) · CPC title

• F02N11/087 Primary

  Details of the switching means in starting circuits, e.g. relays or electronic switches · CPC title