Gas exchange valve for an internal combustion engine

Patent metadata

Field	Value
Publication number	US-11174763-B2
Application number	US-202016875926-A
Country	US
Kind code	B2
Filing date	May 15, 2020
Priority date	May 17, 2019
Publication date	Nov 16, 2021
Grant date	Nov 16, 2021

Abstract

A gas exchange valve for an internal combustion engine may include a valve stem and a wear resistance improving functional layer. The valve stem may extend in an axial direction and may transition into a valve plate in the axial direction. The functional layer may include nickel and tungsten. The functional layer may be arranged in a coating area on an outer circumference of the valve stem and may at least partially define a sliding surface.

First claim

The invention claimed is:

1. A gas exchange valve for an internal combustion engine, comprising:
a valve stem which extends in an axial direction and transitions into a valve plate in the axial direction;
a wear resistance improving functional layer including nickel and tungsten;
wherein a proportion by weight of tungsten in the functional layer is more than 15% and less than 45%;
wherein the functional layer is arranged in a coating area on an outer circumference of the valve stem; and
wherein the functional layer at least partially defines a sliding surface of the valve stem.

2. The gas exchange valve according to claim 1 , further comprising an adhesive layer including nickel, wherein:
the adhesive layer is disposed between the functional layer and the outer circumference; and
the adhesive layer is configured to improve a layer adhesion of the functional layer.

3. The gas exchange valve according to claim 2 , wherein:
the functional layer has a functional layer thickness of 5 micrometers to 20 micrometers; and
the adhesive layer has an adhesive layer thickness of 1 micrometer or less.

4. The gas exchange valve according to claim 1 , wherein, in the coating area, the functional layer has an axial coating length of 60 millimeters to 140 millimeters.

5. The gas exchange valve according to claim 1 , wherein the valve stem and the valve plate are composed of a base material including at least one of:
a martensitic steel;
an austenitic steel; and
titanium.

6. The gas exchange valve according to claim 1 , wherein the valve stem has a stem diameter extending perpendicular to the axial direction that is 5 millimeters to 12 millimeters.

7. The gas exchange valve according to claim 1 , wherein the proportion by weight of tungsten in the functional layer is more than 30% and less than 40%.

8. A valve arrangement for an internal combustion engine, comprising:
a gas exchange valve including a valve plate, a valve stem that extends in an axial direction and that transitions into the valve plate in the axial direction, a wear resistance improving functional layer including nickel and tungsten, and an adhesive layer including nickel;
a valve guide structured and arranged to guide the gas exchange valve, the valve guide including at least one of a cast material, a non-ferrous material, and a sinter material;
wherein the functional layer is arranged in a coating area on an outer circumference of the valve stem and at least partially defines a sliding surface of the gas exchange valve;
wherein the sliding surface of the gas exchange valve abuts against a valve guide surface of the valve guide forming a tribological system;
wherein the adhesive layer is disposed between the functional layer and the outer circumference; and
wherein the adhesive layer is configured to improve a layer adhesion of the functional layer.

9. An internal combustion engine, comprising the valve arrangement according to claim 8 .

10. A method for producing a gas exchange valve, comprising:
providing a valve stem composed of a base material including at least one of a martensitic steel, an austenitic steel, and titanium;
providing a functional layer material including tungsten and nickel; and
forming a wear resistance improving functional layer on an outer circumference of the valve stem via coating a coating area of the valve stem with the functional layer material, the functional layer at least partially defining a sliding surface of the valve stem;
wherein a proportion by weight of tungsten in the functional layer is more than 15% and less than 45%.

11. The method according to claim 10 , further comprising degreasing the valve stem to remove at least one of fat and oil adhering to the valve stem.

12. The method according to claim 10 , further comprising:
electrolytically degreasing the valve stem with a current density of approximately 10 A/dm2 to remove at least one of fat and oil adhering to the valve stem;
forming an adhesive layer on the valve stem via galvanically coating the coating area with an adhesive layer material including nickel with a current density of 4 A/dm2 to 40 A/dm2; and
wherein coating the coating area of the valve stem with the functional layer material is performed galvanically and with a current density of between 30 A/dm2 to 300 A/dm 2 .

13. The method according to claim 10 , further comprising finishing a surface of the valve stem in the coating area to form the sliding surface via at least one of belt polishing, barrel finishing, and lapping.

14. The method according to claim 10 , further comprising hardening the gas exchange valve to increase a surface hardness of the gas exchange valve from an initial hardness of 500 HV to 650 HV to a final hardness of 900 HV to 1,000 HV via heating the gas exchange valve.

15. The method according to claim 10 , wherein coating the coating area of the valve stem with the functional layer material is performed galvanically with a current density of 140 A/dm2 to 180 A/dm2.

16. The method according to claim 10 , further comprising:
providing an adhesive layer material including nickel; and
forming an adhesive layer via coating the coating area of the valve stem with the adhesive layer material.

17. The method according to claim 16 , wherein coating the coating area of the valve stem with the adhesive material is performed galvanically with a current density of 25 A/dm2 to 35 A/dm2.

18. The method according to claim 11 , wherein the valve stem is degreased anodically with a current density of approximately 10 A/dm2.

19. The method according to claim 12 , further comprising cleaning the valve stem via flushing the valve stem, wherein cleaning the valve stem is performed after each of:
electrolytically degreasing the valve stem;
forming the adhesive layer on the valve stem; and
forming the functional layer on the valve stem.

Assignees

• Mahle Int Gmbh

Inventors

• Koerner Stephan
• Luven Christoph
• Mueller Alexander
• Puck Alexander
• Rose Reinhard

Classifications

• C23C28/023

  only coatings of metal elements only · CPC title

• C25D7/04

  Tubes; Rings; Hollow bodies · CPC title

• C25D5/12

  at least one layer being of nickel or chromium · CPC title

• C25D3/12

  of nickel or cobalt · CPC title

• C25D5/48

  After-treatment of electroplated surfaces · CPC title