Integrated motor and pump including axially placed coils

Patent metadata

Field	Value
Publication number	US-11168690-B2
Application number	US-201916381177-A
Country	US
Kind code	B2
Filing date	Apr 11, 2019
Priority date	Apr 11, 2019
Publication date	Nov 9, 2021
Grant date	Nov 9, 2021

Abstract

A pump includes a fluid inlet section, a fluid outlet section, a rotor axially between the fluid inlet section and the fluid outlet section, a center section radially inside of the rotor and a stator including electrical coils for generating electromagnetic flux for moving the rotor around the center section. The rotor and the center section define a fluid flow chamber radially therebetween. The rotor is rotatable about the center section by the electromagnetic flux generated by the electrical coils. An inlet control section is configured for regulating fluid flow from the fluid inlet section into the fluid flow chamber during rotation of the rotor inside of the stator about the center section. An outlet control section is configured for regulating fluid flow from the fluid flow chamber into the fluid outlet section during rotation of the rotor inside of the stator about the center section. The electrical coils are axially offset from the rotor.

First claim

What is claimed is:

1. A pump comprising:
a fluid inlet section;
a fluid outlet section;
a rotor axially between the fluid inlet section and the fluid outlet section;
a center section radially inside of the rotor;
a stator including electrical coils for generating electromagnetic flux for moving the rotor around the center section, the rotor and the center section defining a fluid flow chamber radially therebetween, the rotor being rotatable about the center section by the electromagnetic flux generated by the electrical coils;
an inlet control section configured for regulating fluid flow from the fluid inlet section into the fluid flow chamber during rotation of the rotor inside of the stator about the center section; and
an outlet control section configured for regulating fluid flow from the fluid flow chamber into the fluid outlet section during rotation of the rotor inside of the stator about the center section,
the electrical coils being axially spaced apart from the rotor such that a distance is formed between an end of the electric coils facings the rotor and an end of the rotor facing the electric coils,
wherein the stator includes a base section and a plurality of circumferentially spaced axially extending bars extending axially from the base section, each of the bars including a proximal end fixed to the base section, a distal end spaced axially from base section and an intermediate section axially between the distal end and the proximal end, each of the electrical coils being wrapped around one of the bars at the intermediate section,
wherein the bars extend axially past the inlet control section or the outlet control section.

2. The pump as recited in claim 1 wherein the electromagnetic flux generated by each bar follows a three-dimensional path.

3. The pump as recited in claim 2 wherein the distal end of each of the bars is aligned radially outside of the rotor.

4. The pump as recited in claim 3 wherein the pump is configured such that the rotor contacts the distal end of each of the bars during rotation due to the electromagnetic flux generated by the electrical coils urging the rotor toward the bars in sequence.

5. The pump as recited in claim 4 wherein the three-dimensional path involves the electromagnetic flux flowing axially along the respective bar, radially inward from the distal end to the rotor and circumferentially along the rotor.

6. The pump as recited in claim 1 wherein the base section is mounted on the fluid inlet section or the fluid outlet section.

7. The pump as recited in claim 1 wherein the rotor, the stator, the inlet control section and the outlet control section are arranged and configured such that rotation of the rotor in the stator generates in the fluid flow chamber a suction portion and a pressure portion that rotate about a center axis of the center section as the rotor is rotated by the electromagnetic flux, the inlet control section being configured such that fluid from the fluid inlet section is forced through the inlet control section to the suction portion as the suction portion rotates about the center axis, the outlet control section being configured such that fluid from the fluid flow chamber is forced through the outlet control section from the pressure portion to the fluid outlet section as the pressure portion rotates about the center axis.

8. The pump as recited in claim 1 wherein the inlet control section and the outlet control section are rotationally fixed so as not to rotate as the rotor rotates.

9. The pump as recited in claim 1 wherein the rotor and the stator are arranged and configured such that the rotor moves eccentrically within the stator.

10. The pump as recited in claim 1 wherein the center section has a star shaped cross-section as viewed axially and the rotor includes an inner diameter surface that defines a borehole having a star shaped cross-section as viewed axially.

11. The pump as recited in claim 10 wherein the center section includes plurality of circumferentially spaced radially outwardly extending protrusions protruding away from a center axis of the center section and an inner diameter surface of the rotor includes a plurality of circumferentially spaced radially outwardly extending grooves extending away from center axis.

12. The pump as recited in claim 10 wherein the center section is rotationally fixed so as not to rotate as the rotor rotates.

13. An automotive vehicle transmission comprising the pump recited in claim 1 .

14. A pump comprising:
a fluid inlet section;
a fluid outlet section;
a rotor axially between the fluid inlet section and the fluid outlet section;
a center section radially inside of the rotor;
a stator including electrical coils for generating electromagnetic flux for moving the rotor around the center section, the rotor and the center section defining a fluid flow chamber radially therebetween, the rotor being rotatable about the center section by the electromagnetic flux generated by the electrical coils;
an inlet control section configured for regulating fluid flow from the fluid inlet section into the fluid flow chamber during rotation of the rotor inside of the stator about the center section; and
an outlet control section configured for regulating fluid flow from the fluid flow chamber into the fluid outlet section during rotation of the rotor inside of the stator about the center section,
the electrical coils being axially spaced apart from the rotor,
wherein the stator includes a base section and a plurality of circumferentially spaced axially extending bars extending axially from the base section, each of the bars including a proximal end fixed to the base section, a distal end spaced axially from base section and an intermediate section axially between the distal end and the proximal end, each of the electrical coils being wrapped around one of the bars at the intermediate section,
wherein the pump is configured such that electromagnetic flux generated by a first coil of the coils wrapped around a first bar of the bars flows from the first coil axially away from the base section through the distal end of the first bar, then radially inward from the distal end of the first bar into the rotor, then circumferentially along the rotor to the distal end of a second bar of the bars, then radially from the rotor into the distal end of the second bar, then axially away from the distal end of the second bar and axially through the second bar to the base section, and then circumferentially along the base section to the proximal end of the first bar.

15. The pump as recited in claim 14 wherein the rotor and the stator are arranged and configured such that the rotor moves eccentrically within the stator.

16. The pump as recited in claim 14 wherein the center section has a star shaped cross-section as viewed axially and the rotor includes an inner diameter surface that defines a borehole having a star shaped cross-section as viewed axially.

17. The pump as recited in claim 14 wherein the center section includes plurality of circumferentially spaced radially outwardly extending protrusions protruding away from a center axis of the center section and an inner diameter surface of the rotor includes a plurality of circumferentially spaced radially outwardly extending grooves extending away from center axis.

18. A pump comprising:
a fluid inlet section;
a fluid outlet section;
a rotor axially between the fluid inlet section and the fluid outlet section;
a center section radially inside of the rotor;
a stator including electrical

Assignees

• Schaeffler Technologies Ag

Inventors

• Hemphill Jeffrey

Classifications

• F04C2230/603

  Centering; Aligning · CPC title

• F04C15/008

  Prime movers · CPC title

• F04C2240/40

  Electric motor · CPC title

• F04C29/0085 Primary

  Prime movers · CPC title

• F16H39/00

  Rotary fluid gearing using pumps and motors of the volumetric type, i.e. passing a predetermined volume of fluid per revolution (control of exclusively fluid gearing F16H61/38) · CPC title