Geothermal energy recovery process with selective recirculation

Patent metadata

Field	Value
Publication number	US-11168673-B2
Application number	US-201916679918-A
Country	US
Kind code	B2
Filing date	Nov 11, 2019
Priority date	Nov 11, 2019
Publication date	Nov 9, 2021
Grant date	Nov 9, 2021

Abstract

A system method of geothermal energy recovery includes injecting carbon dioxide into a geothermal reservoir through an injection well, extracting a working fluid including previously injected carbon dioxide and hydrocarbons entrained in a flow of the carbon dioxide within the reservoir from an extraction well, separating components of the heated working fluid based on chemical composition, selectively mixing the separated components according to the current conditions of the extracted working fluid to produce an output modified working fluid that having a chemical composition that is optimized for energy recovery efficiency, and expanding the modified working fluid to generate mechanical or electrical energy.

First claim

What is claimed is:

1. A geothermal energy recovery system, coupled to a geothermal reservoir via an injection well and an extraction well comprising:
a phase separator having an input port coupled to the extraction well and receiving an extracted working fluid including carbon dioxide and hydrocarbons therefrom which have been heated geothermally within the reservoir, the phase separator operative to separate liquid and vapor portions of the extracted working fluid;
a controllable separator unit coupled downstream from the phase separator and receiving the vapor portion of the extracted working fluid therefrom, the separator unit being controllably operated to separate components of the vapor portion of the extracted working fluid based on chemical composition and to selectively mix the separated components into a modified working fluid based on detected process and ambient conditions; and
an expander coupled downstream from the controllable separator unit and operable to generate mechanical or electrical energy from expansion of the modified working fluid.

2. The geothermal energy recovery system of claim 1 , further comprising:
a condenser coupled downstream from the expander and operable to cool the expanded working fluid; and
a compressor device coupled downstream from the condenser and operable to increase the pressure of the working fluid received from the condenser to a pressure level suited for re-injection into the reservoir via the injection well.

3. The geothermal energy recovery system of claim 2 , wherein additional carbon dioxide is introduced into the working fluid between the expander and the condenser.

4. The geothermal energy recovery system of claim 2 , wherein additional carbon dioxide is introduced into the working fluid between the condenser and the compression device.

5. The geothermal energy recovery system of claim 1 , wherein the separator unit is operated using a programmable electronic control unit that is configured to operate the separator unit to set a composition of the modified working fluid based upon detected ambient and process conditions received by the electronic control unit.

6. The geothermal energy recovers system of claim 5 , further comprising a condenser coupled downstream from the expander and operable to cool the expanded working fluid; wherein, if the electronic control unit determines that a condensing temperature is below a critical point temperature of carbon dioxide, the electronic control unit operates the separator unit to set a composition of the modified working fluid at between 100 carbon dioxide: 0 percent ethane and 60 percent carbon dioxide: 40 percent ethane depending on another process or ambient condition.

7. The geothermal energy recovery system of claim 5 , further comprising a condenser coupled downstream from the expander and operable to cool the expanded working fluid; wherein, if the electronic control unit determines that a condensing temperature is above a critical point temperature of carbon dioxide, the electronic control unit operates the separator unit to set a composition of the modified working fluid to include carbon dioxide, ethane and at least one heavier hydrocarbon than ethane.

8. A method of geothermal energy recovery comprising:
injecting a fluid including carbon dioxide into a geothermal reservoir through an injection well;
extracting a geothermally heated working fluid including previously injected carbon dioxide and hydrocarbons entrained in a flow of the carbon dioxide within the reservoir from an extraction well;
separating the extracted working fluid according to phase into vapor and liquid streams;
separating components of the vapor stream based on chemical composition;
selectively mixing the separated components according to current conditions of the extracted working fluid to produce an output modified working fluid having a chemical composition that is optimized for energy recovery efficiency; and
expanding the modified working fluid to generate mechanical or electrical energy.

9. The method of claim 8 , further comprising:
condensing the expanded modified working fluid;
compressing the condensed modified working fluid to increase pressure; and
reinjecting carbon dioxide at elevated pressure into the reservoir through the injection well.

10. The method of claim 9 , further comprising introducing additional carbon dioxide into the modified working fluid prior to condensing.

11. The method of claim 9 , further comprising introducing additional carbon dioxide into the modified working fluid prior to compressing.

12. The method of claim 8 , wherein the vapor stream is separated into i) a carbon dioxide stream, ii) a light hydrocarbon stream, and ii) a heavy hydrocarbon stream.

13. The method of claim 12 , further comprising condensing the expanded modified working fluid; wherein if a condensing temperature is below a critical point temperature of carbon dioxide, the modified working fluid composition is set between 100 carbon dioxide: 0 percent ethane and 60 percent carbon dioxide: 40 percent ethane depending on another process or ambient condition.

14. The method of claim 12 , further comprising condensing the expanded modified working fluid; wherein, if a condensing temperature is above a critical point temperature of carbon dioxide, the modified working fluid composition is set to include carbon dioxide, ethane and at least one heavier hydrocarbon than ethane.

15. The method of claim 14 , wherein the modified working fluid composition is set to include 50 percent carbon dioxide, 30 percent ethane and 20 percent propane.

16. The method of claim 8 , further comprising heating the vapor stream to an elevated temperature by introducing additional oxygen into the vapor stream and partially oxidizing it prior to separating the vapor stream based on composition.

17. The method of claim 8 , further comprising heating the vapor stream prior to separating components of the vapor stream based on chemical composition.

18. A geothermal energy recovery system, coupled to a geothermal reservoir via an injection well and an extraction well, comprising:
a phase separator having an input port coupled to the extraction well and receiving an extracted working fluid including carbon dioxide and hydrocarbons therefrom which have been heated geothermally within the reservoir, the phase separator operative to separate liquid and vapor portions of the extracted working fluid;
a controllable separator unit coupled downstream from the phase separator and receiving the vapor portion of the extracted working fluid therefrom, the separator unit being controllably operated to separate components of the vapor portion of the extracted working fluid based on chemical composition and to selectively mix the separated components into a modified working fluid based on a detected condensing temperature and its relation to a critical temperature of carbon dioxide; and
an expander coupled downstream from the controllable separator unit and operable to generate mechanical or electrical energy from expansion of the modified working fluid.

Assignees

• Saudi Arabian Oil Co

Inventors

• Younes Mourad
• Harale Aadesh
• Jamal Aqil

Classifications

• Y02E10/10

  Geothermal energy · CPC title

• F24T2010/56

  Control arrangements · CPC title

• F24T10/20

  using underground water as working fluid; using working fluid injected directly into the ground, e.g. using injection wells and recovery wells · CPC title

• F03G7/04 Primary

  using pressure differences or thermal differences occurring in nature (F03G7/06 takes precedence) · CPC title

• F01K25/103

  Carbon dioxide (F01K25/065 takes precedence) · CPC title