Memory foam based on thermoplastic polyurethane
US-2018086871-A1 · Mar 29, 2018 · US
US11168175B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-11168175-B2 |
| Application number | US-201615763146-A |
| Country | US |
| Kind code | B2 |
| Filing date | Sep 20, 2016 |
| Priority date | Sep 24, 2015 |
| Publication date | Nov 9, 2021 |
| Grant date | Nov 9, 2021 |
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The present invention relates to a thermoplastic polyurethane obtainable or obtained by the conversion of at least a polyisocyanate composition, ethane-1,2-diol as chain extender and a polyol composition, wherein no further chain extender is used aside from ethane-1,2-diol, to a process for preparing such a thermoplastic polyurethane, and to the use of such a polyurethane for production of injection molded products, extrusion products, films and shaped bodies.
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The invention claimed is: 1. A thermoplastic polyurethane obtained by conversion of at least components (i) to (iii): (i) a polyisocyanate composition comprising methylene diphenyl diisocyanate (MDI); (ii) ethane-1,2-diol as chain extender; and (iii) a polyol composition comprising two or more polyols at least comprising polytetrahydrofuran (PTHF) and a further polyol selected from polyethers, polyesters, block copolymers and hybrid polyols, wherein no further chain extender is present aside from the ethane-1,2-diol, wherein the polyol used has a molecular weight Mn ranging from 500 g/mol to 1500 g/mol, and wherein a molar ratio of sum total of functionalities of the polyol composition and the chain extender to sum total of functionalities of the polyisocyanate composition ranges from 1:08 to 1:1.3. 2. The thermoplastic polyurethane according to claim 1 , wherein said further polyol is at least one polyether selected from the group consisting of a polyethylene glycol and a polypropylene glycol. 3. The thermoplastic polyurethane according to claim 1 , wherein the polyol composition comprises a polytetrahydrofuran having a molecular weight Mn ranging from 650 g/mol to 1400 g/mol. 4. The thermoplastic polyurethane according to claim 1 , wherein the polyisocyanate composition further comprises at least one polyisocyanate selected from the group consisting of hexamethylene 1,6-diisocyanate (HDI), 4,4′-methylene dicyclohexyl diisocyante, 2,4′-methylene dicyclohexyl diisocyanate and 2,2′-methylene dicyclohexyl diisocyanate (H12MDI). 5. The thermoplastic polyurethane according to claim 1 , wherein said further polyol is at least one polyester selected from the group consisting of a polyadipate and a polycaprolactone. 6. The thermoplastic polyurethane according to claim 1 , wherein an isocyanate index in the conversion ranges from 965 to 1100. 7. The thermoplastic polyurethane according to claim 1 , wherein the thermoplastic polyurethane has a Shore hardness ranging from 60 A to 80 D, determined according to DIN 53505. 8. A process for preparing a thermoplastic polyurethane, the process comprising converting components (i) to (iii) (i) a polyisocyanate composition comprising methylene diphenyl diisocyanate (MDI); (ii) ethane-1,2-diol as chain extender; and (iii) a polyol composition comprising two or more polyols at least comprising polytetrahydrofuran (PTHF) and a further polyol selected from polyethers, polyesters, block copolymers and hybrid polyols, wherein no further chain extender is present aside from the ethane-1,2-diol, wherein the polyol used has a molecular weight Mn ranging from 500 g/mol to 1500 g/mol, and wherein a molar ratio of sum total of functionalities of the polyol composition and the chain extender to sum total of functionalities of the polyisocyanate composition ranges from 1:0.8 to 1:1.3. 9. A product formed from the thermoplastic polyurethane of claim 1 , the product being selected from the group consisting of a molded product, an extrusion product, a film and a shaped body. 10. The product according to claim 9 , which is a shaped body in the form of a hose. 11. A hose, comprising the thermoplastic polyurethane according to claim 1 . 12. The thermoplastic polyurethane according to claim 1 , wherein the polyisocyanate composition further comprises at least one aromatic diisocyanate. 13. The thermoplastic polyurethane according to claim 1 , wherein: the polyisocyanate composition further comprises an aromatic diisocyanate selected from the group consisting of naphthylene 1,5-diisocyanate (NDI), tolylene 2,4-diisocyanate, 2,6-diisocyanate, 3,3′-dimethyl-4,4′-diisocyanatodiphenyl (TODI), p-phenylene diisocyanate (PDI), diphenylethane 4,4′-diisocyanate (EDI), diphenylmethane diisocyanate, dimethyl diphenyl 3,3′-diisocyanate, diphenylethane 1,2-diisocyanate and phenylene diisocyanate. 14. The thermoplastic polyurethane according to claim 1 , wherein the polyisocyanate composition consists of methylene diphenyl diisocyanate (MDI). 15. The process according to claim 8 , wherein: the polyisocyanate composition further comprises an aromatic diisocyanate selected from the group consisting of naphthylene 1,5-diisocyanate (NDI), tolylene 2,4-diisocyanate, 2,6-diisocyanate, 3,3′-dimethyl-4,4′-diisocyanatodiphenyl (TODI), p-phenylene diisocyanate (PDI), diphenylethane 4,4′-diisocyanate (EDI), diphenylmethane diisocyanate, dimethyl diphenyl 3,3′-diisocyanate, diphenylethane 1,2-diisocyanate and phenylene diisocyanate. 16. The thermoplastic polyurethane according to claim 1 , wherein said further polyol is polyester polyol which is a polycarbonate (diol).
tin salts of carboxylic acids · CPC title
containing only one alkylene bisphenyl group · CPC title
with compounds of group C08G18/3203 · CPC title
Manufacture of films or sheets · CPC title
Polyethers containing oxyalkylene groups having four carbon atoms in the alkylene group · CPC title
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