Tray for prismatic honeycomb structure

Patent metadata

Field	Value
Publication number	US-11168034-B2
Application number	US-202017097182-A
Country	US
Kind code	B2
Filing date	Nov 13, 2020
Priority date	Mar 10, 2020
Publication date	Nov 9, 2021
Grant date	Nov 9, 2021

Abstract

A tray including a plate-shaped portion for arranging a plurality of prismatic honeycomb structures having an outer peripheral side surface and partition walls provided on an inner peripheral side of the outer peripheral side surface, the partition walls partitioning a plurality of cells forming flow paths from a first end surface to a second end surface, the plate-shaped portion including: a plurality of corrugated plate-shaped placing portions for placing the prismatic honeycomb structures with the outer peripheral side surface in contact with the placing portions; flat plate-shaped non-placing portions adjacent to each of the corrugated plate-shaped placing portions; and partition walls erected between adjacent corrugated plate-shaped placing portions to prevent the outer peripheral side surfaces of adjacent prismatic honeycomb structures from contacting each other.

First claim

The invention claimed is:

1. A tray comprising a plate-shaped portion for arranging a plurality of prismatic honeycomb structures having an outer peripheral side surface and partition walls provided on an inner peripheral side of the outer peripheral side surface, the partition walls partitioning a plurality of cells forming flow paths from a first end surface to a second end surface,
the plate-shaped portion comprising:
a plurality of corrugated plate-shaped placing portions for placing the prismatic honeycomb structures with the outer peripheral side surface in contact with the placing portions;
flat plate-shaped non-placing portions adjacent to each of the corrugated plate-shaped placing portions; and
intervening walls erected between adjacent corrugated plate-shaped placing portions to prevent the outer peripheral side surfaces of adjacent prismatic honeycomb structures from contacting each other;
wherein each of the corrugated plate-shaped placing portions comprises a plurality of mountain portions protruding above an upper surface of the adjacent flat plate-shaped non-placing portion and a plurality of valley portions protruding below a lower surface of the adjacent flat plate-shaped non-placing portion, alternately, and
a length between both ends of the mountain portions of each corrugated plate-shaped placing portion in a width direction of the intervening wall is shorter than a distance from the first end surface to the second end surface of the prismatic honeycomb structure, and
a length between both ends of the valley portions of each corrugated plate-shaped placing portion in the width direction of the intervening wall is shorter than the distance between the first end surface to the second end surface of the prismatic honeycomb structure.

2. The tray according to claim 1 , wherein the length between the both ends of the mountain portions of each corrugated plate-shaped placing portion in the width direction of the intervening wall is 50% to 95% with respect to the distance from the first end surface to the second end surface of the prismatic honeycomb structure.

3. The tray according to claim 1 , wherein the length between the both ends of the valley portions of each corrugated plate-shaped placing portion in the width direction of the intervening wall is 50% to 95% with respect to the distance from the first end surface to the second end surface of the prismatic honeycomb structure.

4. The tray according to claim 1 , wherein each corrugated plate-shaped placing portion has a rectangular wave cross-section.

5. The tray according to claim 1 , wherein a height of the mountain portion with respect to the upper surface of the flat plate-shaped non-placing portion is lower than a height of the intervening wall with respect to the upper surface of the flat plate-shaped non-placing portion.

6. The tray according to claim 1 comprising at least one material selected from polypropylene, polyethylene, polyethylene terephthalate, vinyl chloride, iron, aluminum, and paper.

7. The tray according to claim 1 , wherein in each corrugated plate-shaped placing portion, a height of the mountain portion with respect to the upper surface of the adjacent flat plate-shaped non-placing portion and a depth of the valley portion with respect to the lower surface of the adjacent flat plate-shaped non-placing portion are the same.

8. A package of prismatic honeycomb structures, comprising
a first array of a plurality of prismatic honeycomb structures placed on top of a first tray;
a second tray placed on top of the first array; and
a second array of a plurality of prismatic honeycomb structures placed on top of the second tray;
wherein the first tray and the second try are the tray according to claim 1 , respectively.

9. The package of prismatic honeycomb structures according to claim 8 , comprising a pallet placed under the first tray.

10. The package of prismatic honeycomb structures according to claim 8 , comprising a cushion sandwiched between the first array and the second tray.

Assignees

• Ngk Insulators Ltd

Inventors

• Suzuki Michio

Classifications

• F01N3/2828

  Ceramic multi-channel monoliths, e.g. honeycombs · CPC title

• B65D71/0088 Primary

  Palletisable loads, i.e. loads intended to be transported by means of a fork-lift truck · CPC title

• B65D57/00

  Internal frames or supports for flexible articles, e.g. stiffeners; Separators for articles packaged in stacks or groups, e.g. for preventing adhesion of sticky articles {(B65D71/70 takes precedence)} · CPC title

• B65D85/30

  for articles particularly sensitive to damage by shock or pressure · CPC title

• B65D1/34

  Trays or like shallow containers {(B65D81/3813 takes precedence)} · CPC title