Separation membrane, separation membrane element, water purifier, and method for producing separation membrane

Patent metadata

Field	Value
Publication number	US-11167249-B2
Application number	US-201615748981-A
Country	US
Kind code	B2
Filing date	Jul 29, 2016
Priority date	Jul 31, 2015
Publication date	Nov 9, 2021
Grant date	Nov 9, 2021

Abstract

An object of the present invention is to provide a separation membrane having high permeability and selective removability of divalent/monovalent ions. The separation membrane of the present invention includes a supporting membrane and a separation functional layer formed on the supporting membrane, in which the separation functional layer contains a polymerized product of a polyfunctional amine with a polyfunctional acid halide, the polyfunctional amine contains a polyfunctional aliphatic amine as a main component, the separation functional layer has a hollow protuberant structure, and the separation functional layer has a relative surface area of 1.1-10.0.

First claim

The invention claimed is:

1. A separation membrane comprising:
a supporting membrane; and
a separation functional layer formed on the supporting membrane,

wherein
the separation functional layer comprises a polymerized product of a polyfunctional amine with a polyfunctional acid halide,
the polyfunctional amine comprises as a main component one or more members of the group of 2-methylpiperazine, 2,6-dimethylpiperazine, 2,3,5-trimethylpiperazine, 2-ethylpiperazine, 2,5-diethylpiperazine, 2,3,5-triethylpiperazine, 2-n-propylpiperazine, 2,5-di-n-butylpiperazine, and bispiperidylpropane,
the separation functional layer has a hollow protuberant structure,
the separation functional layer has a relative surface area of 1.1 to 10.0, and
the separation functional layer has zeta-potentials respectively at pH 4 and pH 9, the absolute values of the zeta-potentials each being 20 mV or less.

2. The separation membrane according to claim 1 , wherein the protuberant structure has an average number density of protuberances of 5-300 protuberances per μm 2 .

3. The separation membrane according to claim 2 , wherein the polyfunctional amine has a log P of −1.0 to 0.0.

4. The separation membrane according to claim 1 , wherein, in the separation functional layer, amino groups and amide groups which are derived from the polyfunctional amine and carboxy groups and amide groups which are derived from the polyfunctional acid halide are present in a ratio that satisfies the following expression (2):
0.8≤(number of moles of amino groups and amide groups derived from polyfunctional amine)/(number of moles of carboxy groups and amide groups derived from polyfunctional acid halide)≤1.2  (2).

5. The separation membrane according to claim 1 , wherein the polyfunctional amine is at least one selected from the group consisting of 2-methylpiperazine, 2-ethylpiperazine,
2,5-diethylpiperazine, N,N′-dicyclohexyl-1,2-ethanediamine, and 2,5-dimethylpiperazine.

6. The separation membrane according to claim 1 , wherein the separation functional layer has a relative surface area of 1.6 to 10.0.

7. A separation membrane element comprising:
a collecting pipe;
a separation membrane having a feed-side surface and a penetration-side surface;
a feed-side channel member disposed between portions of the feed-side surface of the separation membrane; and
a permeation-side channel member disposed between portions of the permeation-side surface of the separation membrane,
wherein the separation membrane is the separation membrane according to claim 1 .

8. The separation membrane element according to claim 7 , wherein in cases when saline water having a temperature of 25° C., a pH of 7, and an MgSO 4 concentration of 2,000 mg/L is used and filtrated so as to result in a recovery ratio of 15%, at a feeding pressure (MPa) which satisfies the following expression (3) concerning relationship with effective membrane area (m 2 ), then the filtration results in a permeate flow rate of 1.0 L/min or higher and an MgSO 4 removal ratio of 90% or higher.
(Effective membrane area (m 2 ))×(feeding pressure (MPa))≤0.3  (3)

9. The separation membrane element according to claim 7 , wherein the effective membrane area is 0.3-3.0 m 2 .

10. The separation membrane element according to claim 7 , wherein the permeation-side channel member is either a sheet obtained by disposing projections on a porous sheet or a rugged sheet which has undergone ruggedness-imparting processing.

11. A water purifier comprising the separation membrane element according to claim 7 .

12. A process for producing a separation membrane, the process comprising:
a formation step in which a separation functional layer is formed on a supporting membrane by interfacial polycondensation between an aqueous solution of a polyfunctional amine and a solution containing a polyfunctional acid halide,
the formation step comprising:
bringing into contact with each other the polyfunctional amine and the polyfunctional acid halide at a temperature of 60° C. to 70° C. for 0.1-10 seconds; and
reducing the temperature to 0° C. to 20° C. so as to allow further interfacial polycondensation with the polyfunctional amine and the polyfunctional acid halide,
wherein the polyfunctional amine comprises as a main component one or more members of the group of 2-methylpiperazine, 2,6-dimethylpiperazine, 2,3,5-trimethylpiperazine, 2-ethylpiperazine, 2,5-diethylpiperazine, 2,3,5-triethylpiperazine, 2-n-propylpiperazine, 2,5-di-n-butylpiperazine, and bispiperidylpropane.

13. The process for producing a separation membrane according to claim 12 , wherein the aqueous solution of the polyfunctional amine has a pH of 8.5-11.0.

14. The process for producing a separation membrane according to claim 12 , wherein the polyfunctional amine has a log P of −1.0 to 0.0.

Assignees

• Toray Industries

Inventors

• Koiwa Masakazu
• MIYAMOTO Ryoma
• Tanaka Hiroaki
• Nakatsuji Koji
• Takagi Kentaro

Classifications

• B01D2323/082

  Cooling · CPC title

• B01D2323/081

  Heating · CPC title

• B01D69/1071

  Woven, non-woven or net mesh · CPC title

• B01D69/1251

  by interfacial polymerisation · CPC title

• B01D71/56

  Polyamides, e.g. polyester-amides · CPC title