Cabin filter cleaning systems and methods for a vehicle

Patent metadata

Field	Value
Publication number	US-11167233-B2
Application number	US-201916542414-A
Country	US
Kind code	B2
Filing date	Aug 16, 2019
Priority date	Aug 16, 2019
Publication date	Nov 9, 2021
Grant date	Nov 9, 2021

Abstract

Systems and methods that utilize both UVA and UVC lamps to clean and disinfect a cabin filter of a vehicle, thereby preventing the cabin filter from becoming fouled for an extended period of time. By performing both gas filtration and cabin filter disinfection functions, these systems and methods mitigate: (1) the pressure drop (or flow reduction) experienced; (2) the smell breakthrough when the gas adsorbent becomes saturated; and (3) the presence of microbial growth. This is accomplished by the sequential application of UVC and UVA radiation to the cabin filter, with the UVC radiation being applied for a period of time upon vehicle startup to neutralize bacteria and fungus present in the cabin filter and the UVA radiation subsequently being applied continuously to filter the gas flowing through the cabin filter. A photocatalyst may be added to the cabin filter itself to enhance disinfection and gas filtration.

First claim

What is claimed is:

1. A cabin filter cleaning system for a vehicle, comprising:
a filter box adapted to be fluidly coupled to an air inlet and an air outlet and contain a cabin filter;
an ultraviolet-C (UVC) lamp coupled to or disposed within or adjacent to the filter box and adapted to deliver UVC radiation to an interior portion of the filter box and the cabin filter, thereby disinfecting the cabin filter;
an ultraviolet-A (UVA) lamp coupled to or disposed within or adjacent to the filter box and adapted to deliver UVA radiation to the interior portion of the filter box and the cabin filter, thereby gas filtering an air flow through the cabin filter; and
a control unit coupled to the UVC lamp and the UVA lamp, wherein the control unit is operable for activating the UVC lamp only for a predetermined period of time, T 1 , after an engine of the vehicle is started and activating the UVA lamp after the predetermined period of time, T 1 , has elapsed.

2. The cabin filter cleaning system of claim 1 , wherein the filter box is adapted to be disposed within one of an engine compartment and a passenger compartment of the vehicle.

3. The cabin filter cleaning system of claim 1 , where the air inlet includes an air intake and air intake flaps.

4. The cabin filter cleaning system of claim 1 , where the air outlet includes an evaporator and a blower.

5. The cabin filter cleaning system of claim 1 , wherein the cabin filter comprises activated carbon and titanium dioxide (TiO 2 ) that is selectively photocatalyzed by one or more of the UVC radiation and the UVA radiation.

6. The cabin filter cleaning system of claim 1 , wherein the cabin filter comprises a particulate filtering layer or region, an activated carbon layer or region disposed substantially adjacent to or coincident with the particulate filtering layer, and a titanium dioxide (TiO 2 ) layer or region that is selectively photocatalyzed by one or more of the UVC radiation and the UVA radiation disposed substantially adjacent to or coincident with one or more of the particulate filtering layer or region and the activated carbon layer or region and adapted to be disposed substantially adjacent to one or more of the UVC lamp and the UVA lamp.

7. The cabin filter cleaning system of claim 1 , wherein a material of the cabin filter is stabilized against damage by the UVA radiation.

8. The cabin filter cleaning system of claim 1 , wherein the predetermined period of time, T 1 , is selected such that it is short enough that a material of the cabin filter is not damaged by the UVC radiation.

9. A cabin filter for a vehicle, comprising:
a particulate filtering layer or region;
an activated carbon layer or region disposed substantially adjacent to or coincident with the particulate filtering layer or region;
a titanium dioxide (TiO 2 ) layer or region that is selectively photocatalyzed by one or more of ultraviolet-C (UVC) radiation and ultraviolet-A (UVA) radiation disposed substantially adjacent to or coincident with one or more of the particulate filtering layer or region and the activated carbon layer or region and adapted to be disposed substantially adjacent to one or more of a UVC lamp and a UVA lamp coupled to or disposed within a filter box adapted to be fluidly coupled to an air inlet and an air outlet and contain the cabin filter; and
a control unit adapted to be coupled to the UVC lamp and the UVA lamp, wherein the control unit is operable for activating the UVC lamp only for a predetermined period of time, T 1 , after an engine of the vehicle is started and activating the UVA lamp after the predetermined period of time, T 1 , has elapsed.

10. A non-transitory computer-readable medium stored in a memory and executed by a processor, causing the processor to perform the steps comprising:
after an engine of a vehicle is started, activating an ultraviolet-C (UVC) lamp coupled to or disposed within a filter box for a predetermined period of time, T 1 , thereby exposing a cabin filter disposed within the filter box to UVC radiation and disinfecting the cabin filter; and
after the predetermined period of time, T 1 , has elapsed, deactivating the UVC lamp and activating an ultraviolet-A (UVA) lamp coupled to or disposed within the filter box, thereby exposing the cabin filter disposed within the filter box to UVA radiation and gas filtering an air flow through the cabin filter.

11. The non-transitory computer-readable medium of claim 10 , where the filter box is adapted to be disposed within one of an engine compartment and a passenger compartment of the vehicle.

12. The non-transitory computer-readable medium of claim 10 , where the air inlet includes an air intake and air intake flaps.

13. The non-transitory computer-readable medium of claim 10 , where the air outlet includes an evaporator and a blower.

14. The non-transitory computer-readable medium of claim 10 , where the cabin filter includes activated carbon and titanium dioxide (TiO 2 ) that is selectively photocatalyzed by one or more of the UVC radiation and the UVA radiation.

15. The non-transitory computer-readable medium of claim 10 , where the cabin filter includes a particulate filtering layer or region, an activated carbon layer or region disposed substantially adjacent to or coincident with the particulate filtering layer or region, and a titanium dioxide (TiO 2 ) layer or region that is selectively photocatalyzed by one or more of the UVC radiation and the UVA radiation disposed substantially adjacent to or coincident with one or more of the particulate filtering layer or region and the activated carbon layer or region and adapted to be disposed substantially adjacent to one or more of the UVC lamp and the UVA lamp.

16. The non-transitory computer-readable medium of claim 10 , further comprising subsequently reactivating the UVC lamp for one or more predetermined periods of time.

17. The non-transitory computer-readable medium of claim 10 , wherein the processor forms part of a control unit that this coupled to the UVC lamp and the UVA lamp.

18. The cabin filter cleaning system of claim 1 , wherein a material of the particulate filtering layer or region is stabilized against damage by the UVA radiation.

19. The non-transitory computer-readable medium of claim 10 , wherein a material of the cabin filter is stabilized against damage by the UVA radiation.

20. The non-transitory computer-readable medium of claim 10 , wherein the predetermined period of time, T 1 , is selected such that it is short enough that a material of the cabin filter is not damaged by the UVC radiation.

Assignees

• Volvo Car Corp

Inventors

• Löfvendahl Anders

Classifications

• B01D46/82 Primary

  with catalysts · CPC title

• B01D2253/102

  Carbon · CPC title

• A61L2209/14

  Filtering means · CPC title

• B01D2258/06

  Polluted air · CPC title

• B01D2255/802

  Photocatalytic · CPC title