Laminated rotor and method for balancing the same
US-10622873-B2 · Apr 14, 2020 · US
US11165317B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-11165317-B2 |
| Application number | US-202016742249-A |
| Country | US |
| Kind code | B2 |
| Filing date | Jan 14, 2020 |
| Priority date | Feb 14, 2019 |
| Publication date | Nov 2, 2021 |
| Grant date | Nov 2, 2021 |
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A manufacturing method of a core for a rotary electric machine, the method includes inserting a permanent magnet that is not yet magnetized in a magnet insertion hole that is formed in a rotor core; injecting a magnet fixing material in the magnet insertion hole; curing the magnet fixing material by heating the rotor core and the permanent magnet; and magnetizing the permanent magnet before a temperature of the rotor core and the permanent magnet decreases to a normal temperature, after the curing of the magnet fixing material.
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What is claimed is: 1. A manufacturing method of a core for a rotary electric machine, the method comprising: inserting a permanent magnet that is not yet magnetized in a magnet insertion hole that is formed in a rotor core; injecting a magnet fixing material in the magnet insertion hole; curing the magnet fixing material by heating the rotor core and the permanent magnet; and magnetizing the permanent magnet without reheating and before a temperature of the rotor core and the permanent magnet decreases to a normal temperature, after the curing of the magnet fixing material. 2. The manufacturing method according to claim 1 , wherein the rotor core has a shaft insertion hole through which a rotor shaft passes, an inner diameter of the shaft insertion hole is equal to or less than an outer diameter of the rotor shaft, further comprising: inserting the rotor shaft in the shaft insertion hole after the curing of the magnet fixing material and before the magnetizing of the permanent magnet. 3. The manufacturing method according to claim 2 , wherein the curing of the magnet fixing material includes curing the magnet fixing material by heating the rotor core and the permanent magnet to increase a temperature up to a curing temperature of the magnet fixing material that is a temperature higher than the normal temperature, and the magnetizing of the permanent magnet incudes magnetizing the permanent magnet before the temperature of the rotor core and the permanent magnet that is increased to the curing temperature decreases to the normal temperature. 4. The manufacturing method according to claim 1 , wherein the rotor core has a shaft insertion hole through which a rotor shaft passes, an inner diameter of the shaft insertion hole is equal to or less than an outer diameter of the rotor shaft, further comprising: inserting the rotor shaft in the shaft insertion hole after the magnetizing of the permanent magnet and before the temperature of the rotor core and the permanent magnet decreases to the normal temperature. 5. The manufacturing method according to claim 4 , wherein the curing of the magnet fixing material includes curing the magnet fixing material by heating the rotor core and the permanent magnet to increase a temperature up to a curing temperature of the magnet fixing material that is a temperature higher than the normal temperature, and the magnetizing of the permanent magnet incudes magnetizing the permanent magnet before the temperature of the rotor core and the permanent magnet that is increased to the curing temperature decreases to the normal temperature. 6. The manufacturing method according to claim 1 , wherein the curing of the magnet fixing material includes curing the magnet fixing material by heating the rotor core and the permanent magnet to increase a temperature up to a curing temperature of the magnet fixing material that is a temperature higher than the normal temperature, and the magnetizing of the permanent magnet incudes magnetizing the permanent magnet before the temperature of the rotor core and the permanent magnet that is increased to the curing temperature decreases to the normal temperature. 7. The manufacturing method according to claim 1 , wherein the magnetizing occurs at a first temperature that is above a second temperature when the inserting and the injecting are performed and below a third temperature when the curing is performed.
having permanent magnets · CPC title
Rotor · CPC title
Magnets embedded in the magnetic core, e.g. interior permanent magnets [IPM] · CPC title
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