Thermoformable conductive inks and coatings and a process for fabrication of a thermoformed device
US-2017298242-A1 · Oct 19, 2017 · US
US11161996B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-11161996-B2 |
| Application number | US-201716345089-A |
| Country | US |
| Kind code | B2 |
| Filing date | Oct 25, 2017 |
| Priority date | Oct 25, 2016 |
| Publication date | Nov 2, 2021 |
| Grant date | Nov 2, 2021 |
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The present invention relates to an electronic device comprising a printed substrate comprising a trace of molecular ink thereon, the molecular ink being sintered to form a conductive metal trace forming the electronic device, wherein the molecular ink is chosen from a) a flake-less printable composition of 30-60 wt % of a C8-C12 silver carboxylate, 0.1-10 wt % of a polymeric binder and balance of at least one organic solvent, all weights based on total weight of the composition; or b) a flake-less printable composition of 5-75 wt % of bis(2-ethyl-1-hexylamine) copper (II) formate, bis(octylamine) copper (II) formate or tris(octylamine) copper (II) formate, 0.25-10 wt % of a polymeric binder and balance of at least one organic solvent, all weights based on total weight of the composition.
Opening claim text (preview).
The invention claimed is: 1. An electronic device comprising a printed substrate comprising a trace of molecular ink thereon, the molecular ink being sintered to form a conductive metal trace forming the electronic device, wherein the molecular ink is chosen from: a) a flake-less printable composition of 30-60 wt % of a C 8 -C 12 silver carboxylate, 0.1-10 wt % of a polymeric binder and balance of at least one organic solvent, all weights based on total weight of the composition; or b) a flake-less printable composition of 5-75 wt % of bis(2-ethyl-1-hexylamine) copper (II) formate, bis(octylamine) copper (II) formate or tris(octylamine) copper (II) formate, 0.25-10 wt % of a polymeric binder and balance of at least one organic solvent, all weights based on total weight of the composition, wherein the molecular ink is stretchable and thermoformable, and wherein the molecular ink is printed as an in-mold electronic device. 2. The electronic device of claim 1 , wherein the electronic device comprises an inductor. 3. The electronic device of claim 1 , wherein the electronic device comprises a capacitor. 4. The electronic device of claim 1 , wherein the electronic device is printed as a solar cell. 5. The electronic device of claim 1 , wherein the electronic device is printed as a transparent electrode. 6. The electronic device of claim 1 , wherein the electronic device is printed as an electroluminescent lamp. 7. The electronic device of claim 1 , wherein the electronic device is printed as a wearable electronic device. 8. The electronic device of claim 1 , wherein the electronic device is printed as one of a physicochemical and an electromechanical sensor. 9. The electronic device of claim 1 , wherein the electronic device is printed as an in-mold resistive electrical circuit. 10. The electronic device of claim 1 , wherein the electronic device is installed on a portion of an aircraft. 11. The electronic device of claim 1 , wherein the electronic device is installed on a wing of an aircraft to heat the wing. 12. The electronic device of claim 1 , wherein the trace of molecular ink is stretchable and thermoformable. 13. The electronic device of claim 1 , wherein the molecular ink is sintered to form the conductive metal trace with the conductive metal trace forming a part of the in-mold electronic device. 14. A heater comprising an electronic device comprising a printed substrate with a trace of molecular ink thereon, the molecular ink being sintered to form a conductive metal trace forming the electronic device, wherein the molecular ink is chosen from: a) a flake-less printable composition of 30-60 wt % of a C 8 -C 12 silver carboxylate, 0.1-10 wt % of a polymeric binder and balance of at least one organic solvent, all weights based on total weight of the composition; or b) a flake-less printable composition of 5-75 wt % of bis(2-ethyl-1-hexylamine) copper (II) formate, bis(octylamine) copper (II) formate or tris(octylamine) copper (II) formate, 0.25-10 wt % of a polymeric binder and balance of at least one organic solvent, all weights based on total weight of the composition, wherein the trace of molecular ink is stretchable and thermoformable, and wherein the molecular ink is printed as an in-mold electronic device. 15. The heater of claim 14 , wherein the molecular ink is sintered to form the conductive metal trace with the conductive metal trace forming a part of the in-mold electronic device. 16. A touch interface comprising a printed substrate comprising a trace of molecular ink thereon, the molecular ink being sintered to form a conductive metal trace forming a transparent conductive film, wherein the molecular ink is chosen from: a) a flake-less printable composition of 30-60 wt % of a C 8 -C 12 silver carboxylate, 0.1-10 wt % of a polymeric binder and balance of at least one organic solvent, all weights based on total weight of the composition; or b) a flake-less printable composition of 5-75 wt % of bis(2-ethyl-1-hexylamine) copper (II) formate, bis(octylamine) copper (II) formate or tris(octylamine) copper (II) formate, 0.25-10 wt % of a polymeric binder and balance of at least one organic solvent, all weights based on total weight of the composition, wherein the trace of molecular ink is stretchable, thermoformable, and is able to undergo elongation greater than 50% without significant decrease in electric performance, and wherein the molecular ink is printed as an in-mold electronic device. 17. The touch interface of claim 16 , further comprising printed capacitive or resistive elements. 18. The touch interface of claim 16 , further comprising a capacitive micro-wire, wherein the capacitive micro-wire comprises a grid or pattern of printed silver electrodes and the substrate is flexible. 19. The touch interface of claim 16 , wherein the molecular ink is sintered to form the conductive metal trace with the conductive metal trace forming a part of the in-mold electronic device.
Flexible insulating substrates · CPC title
Organic materials or pastes · CPC title
made of transparent conductive layers, e.g. transparent conductive oxide [TCO] layers · CPC title
incorporating printed electric components, e.g. printed resistors, capacitors or inductors · CPC title
Electrically conductive inks · CPC title
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