Methods of fabricating laser-induced graphene and compositions thereof

Patent metadata

Field	Value
Publication number	US-11161744-B2
Application number	US-201716347451-A
Country	US
Kind code	B2
Filing date	Nov 6, 2017
Priority date	Nov 6, 2016
Publication date	Nov 2, 2021
Grant date	Nov 2, 2021

Abstract

Methods that expand the properties of laser-induced graphene (LIG) and the resulting LIG having the expanded properties. Methods of fabricating laser-induced graphene from materials, which range from natural, renewable precursors (such as cloth or paper) to high performance polymers (like Kevlar). With multiple lasing, however, highly conductive PEI-based LIG could be obtained using both multiple pass and defocus methods. The resulting laser-induced graphene can be used, inter alia, in electronic devices, as antifouling surfaces, in water treatment technology, in membranes, and in electronics on paper and food Such methods include fabrication of LIG in controlled atmospheres, such that, for example, superhydrophobic and superhydrophilic LIG surfaces can be obtained. Such methods further include fabricating laser-induced graphene by multiple lasing of carbon precursors. Such methods further include direct 3D printing of graphene materials from carbon precursors. Application of such LIG include oil/water separation, liquid or gas separations using polymer membranes, anti-icing, microsupercapacitors, supercapacitors, water splitting catalysts, sensors, and flexible electronics.

First claim

What is claimed is:

1. A method of producing a graphene material, wherein the method comprises:
(a) selecting a material comprising a carbon precursor; and
(b) converting the carbon precursor into laser-induced graphene by utilizing a laser having a focal plane to subject the carbon precursor to more than one exposure of laser irradiation, wherein
(i) the laser-induced graphene is a porous graphene foam structure, and
(ii) the step of utilizing the laser is selected from the group consisting of
(A) utilizing the laser to perform multiple lase passes over a same area of the material,
(B) utilizing the laser upon overlapping regions of lased areas of the material, and
(C) combinations thereof.

2. The method of claim 1 , wherein the step of converting the carbon precursor into laser-induced graphene is performed at ambient conditions.

3. The method of claim 1 further comprising applying a heat source to the material to char the carbon precursor before the step of converting carbon precursor into laser-induced graphene.

4. The method of claim 3 , wherein the heat source is a flame.

5. The method of claim 1 , wherein the material comprising the carbon precursor is selected from a group consisting of polymers, lignin-containing materials, cellulose-based materials, and non-polymeric sources of carbon.

6. The method of claim 1 , wherein the material comprising the carbon precursor is an polymer selected from a group consisting of polyphenylene sulfide, polyamide-imide, polybenzimidazole, phenol-formaldehyde resin, poly(ether ether ketone) (PEEK), poly(m-pheylenediamine) isopthalamide, crosslinked polystyrene, epoxy, and poly(ether-imide).

7. The method of claim 1 , wherein the material comprising the carbon precursor is a lignin-containing material selected from a group consisting of wood, coconut shells, potato skins, and burlap.

8. The method of claim 1 , wherein the material comprising the carbon precursor is a cellulose-based material selected from a group consisting of cotton cloth, paper, cotton paper, and cardboard.

9. The method of claim 1 , wherein the material comprising the carbon precursor is a non-polymeric source of carbon selected from a group consisting of amorphous carbon, charcoal, biochar, activated carbon coal, asphalt, coke, and Gilsonite.

10. The method of claim 1 , wherein the step of converting the carbon precursor into laser-induced graphene comprises utilizing the laser to perform multiple lase passes over the same area of the material, wherein the material is positioned in the focal plane of the laser.

11. The method of claim 1 , wherein the step of converting the carbon precursor into laser induced-graphene comprises utilizing the laser upon the overlapping regions of lased areas of the material, wherein the material is positioned offset the focal plane of the laser.

12. The method of claim 11 , the laser is utilized at ambient conditions.

13. The method of claim 11 , wherein the utilization of the laser comprises exposing the material to multiple lases in a single pass of the laser while the material is positioned offset the focal plane of the laser.

14. The method of claim 11 , wherein the material is positioned offset of the focal plane of the laser in an amount that is at least 1% of the laser focal length.

15. The method of claim 11 , wherein the material is positioned offset of the focal plane of the laser in an amount that is at least 2% of the laser focal length.

16. The method of claim 1 , wherein the carbon precursor does not comprise graphene oxide.

17. A method of producing a graphene material, wherein the method comprises:
(a) controlling a gas atmosphere; and
(b) fabricating laser-induced graphene by exposing one or more carbon precursors to a laser source in the controlled gas atmosphere, wherein
(i) the exposing results in formation of laser-induced graphene derived from the one or more carbon precursors, and
(ii) the step of controlling the gas atmosphere obtains a superhydrophilic laser-induced graphene or a highly hydrophilic laser-induced graphene.

18. A method of producing a graphene material, wherein the method comprises:
(a) controlling a gas atmosphere in a controlled atmosphere chamber; and
(b) fabricating laser-induced graphene by exposing one or more carbon precursors to a laser source in the controlled gas atmosphere in the controlled atmosphere chamber, wherein
(i) the laser-induced graphene is a porous graphene foam structure,
(ii) the exposing results in formation of laser-induced graphene derived from the one or more carbon precursors,
(iii) the laser source having a focal plane, and
(iv) the exposing of the one or more carbon precursors to the laser source comprises utilizing the laser source to subject the one or more carbon precursors to more than one exposure of laser irradiation selected from the group consisting of
(i) utilizing the laser to perform multiple lase passes over a same area of the material,
(ii) utilizing the laser upon overlapping regions of lased areas of the material, and
(iii) combinations thereof.

19. The method of claim 18 , wherein the step of controlling the gas atmosphere obtains a superhydrophobic laser-induced graphene or a highly hydrophobic laser-induced graphene.

20. The method of claim 18 , wherein the one or more carbon precursors do not comprise graphene oxide.

21. A method comprising:
(a) selecting one or more carbon precursors; and
(b) direct 3D printing of graphene materials from the one or more carbon precursors via the exposure of the one or more carbon precursors to laser irradiation, wherein
(i) the graphene materials comprise laser-induced graphene,
(ii) the laser-induced graphene is a porous graphene foam structure,
(iii) the laser irradiation is performed utilizing a laser having a focal plane, and
(iv) the step of utilizing the laser is selected from the group consisting of
(A) utilizing the laser to perform multiple lase passes over a same area of the material,
(B) utilizing the laser upon overlapping regions of lased areas of the material, and
(C) combinations thereof.

22. The method of claim 21 , wherein a metal catalyst is not required to produce the graphene materials from the one or more carbon precursors.

23. The method of claim 21 , wherein the one or more carbon precursors do not comprise graphene oxide.

Assignees

• Univ Rice William M
• Ben Gurion Univ
• B G Negev Technologies And Applications Ltd At Ben Gurion Univ

Inventors

• Tour James M
• Chyan Yieu
• Arnusch Christopher John
• Singh Swatantra Pratap
• Li Yilun
• Luong Duy X
• Kittrell Carter
• Ye Ruquan
• Miller Jordan
• Kinstlinger Ian
• Cofer Savannah

Classifications

• B01D71/0211

  Graphene or derivates thereof · CPC title

• B01D67/0039

  Inorganic membrane manufacture · CPC title

• H01S3/005

  Optical devices external to the laser cavity, specially adapted for lasers, e.g. for homogenisation of the beam or for manipulating laser pulses, e.g. pulse shaping (shaping laser beam for working metal or other materials B23K26/06; optical elements, systems or apparatus in general G02B) · CPC title

• H01G11/86

  specially adapted for electrodes (carbonisation or activation of carbon for the manufacture of electrodes H01G11/34) · CPC title

• C01P2004/03

  obtained by SEM · CPC title