Lawnmower mulch plug ramps to improve mulching performance

Patent metadata

Field	Value
Publication number	US-11160205-B2
Application number	US-201815935722-A
Country	US
Kind code	B2
Filing date	Mar 26, 2018
Priority date	Mar 26, 2018
Publication date	Nov 2, 2021
Grant date	Nov 2, 2021

Abstract

A lawnmower with a mulch plug with a plurality ramps for deflecting lawn clippings out of a cutting deck with more than one depth planes. The mulch plug is configured to attach to the lawnmower by one or more attachment points to block a collector opening of the lawnmower. The plurality of ramps comprises a first ramp and a second ramp on the lower plane of the cutting deck extending downward from the mulch plug. The second ramp is positioned further in the cutting rotation of the lawnmower on a trailing edge of the mulch plug. The secure attachment of the mulch plug with a plurality of ramps provides a more even distribution of grass clippings.

First claim

What is claimed is:

1. A lawnmower comprising:
a cutting deck with two or more depth planes, the two or more depth planes including a lower plane and an upper plane supported by a pair of front and rear wheels;
at least one cutting blade;
a collector opening; and
a mulch plug with a plurality of ramps, wherein the mulch plug snap-fits to the lower plane of the cutting deck at a lower plane attachment portion and interference-fits to the upper plane of the cutting deck blocking the collector opening, wherein one of the plurality of ramps extends from a mulch plug edge at the lower plane attachment portion.

2. The lawnmower of claim 1 , wherein the plurality of ramps of the mulch plug comprise a first ramp on the lower plane of the cutting deck extending downward from the mulch plug deflecting lawn clippings out of the cutting deck.

3. The lawnmower of claim 1 , wherein the plurality of ramps of the mulch plug comprise a second ramp on the lower plane of the cutting deck extending downward from the mulch plug deflecting lawn clippings out of the cutting deck.

4. The lawnmower of claim 1 , wherein the mulch plug is a one-piece molded plastic.

5. The lawnmower of claim 2 , wherein the first ramp is positioned on the lower plane of the cutting deck between a right rear wheel and a center-line of the lawnmower.

6. The lawnmower of claim 3 , wherein the second ramp is positioned on the lower plane of the cutting deck between a left rear wheel and the center-line of the lawnmower.

7. The lawnmower of claim 3 , wherein the second ramp is positioned further in the rotation of the cutting blades from the first ramp on a trailing edge of the mulch plug.

8. A lawnmower comprising:
a cutting deck with two or more depth planes, the two or more depth planes including a lower plane and an upper plane supported by a pair of front and rear wheels;
a swing blade system;
a collector opening; and
a mulch plug with a plurality of ramps, wherein the mulch plug is attached to the lower plane and the upper plane of the cutting deck blocking the collector opening, wherein one of the plurality of ramps extends from a mulch plug edge at a lower plane attachment portion of the mulch plug.

9. The lawnmower of claim 8 , wherein the plurality of ramps of the mulch plug comprise a first ramp on the lower plane of the cutting deck between a right rear wheel and a center-line of the lawnmower extending downward from the mulch plug for deflect lawn clippings out of the cutting deck.

10. The lawnmower of claim 8 , wherein the plurality of ramps of the mulch plug comprise a second ramp on the lower plane of the cutting deck extending downward from the mulch plug and positioned further in the rotation of the swing blade system from the first ramp on a trailing edge of the mulch plug for deflection of lawn clippings out of the cutting deck.

11. The lawnmower of claim 10 , wherein the second ramp is positioned on the lower plane of the cutting deck between a left rear wheel and a center-line of the lawnmower.

12. The lawnmower of claim 8 , wherein the mulch plug is a one-piece molded plastic.

13. The lawnmower of claim 8 , wherein the swing blade system comprises a blade holder securing a plurality of cutting blades attached to a crankshaft.

14. The lawnmower of claim 13 , wherein the plurality of cutting blades rotate after striking an object protecting the crankshaft.

Assignees

• Honda Motor Co Ltd

Inventors

• Meeks Christopher D

Classifications

• A01D34/005 Primary

  Mulching means · CPC title

• A01D42/005

  Mulching (shredders or like cutting implements for comminuting plant waste per se A01G3/002) · CPC title

• A01D34/81

  Casings; Housings (A01D34/71 takes precedence) · CPC title

• A01D34/68

  with motor driven cutters or wheels · CPC title

• A01D34/733

  Cutting-blade mounting means · CPC title