Translucent and transparent separators

Patent metadata

Field	Value
Publication number	US-11158880-B2
Application number	US-201716320072-A
Country	US
Kind code	B2
Filing date	Aug 4, 2017
Priority date	Aug 5, 2016
Publication date	Oct 26, 2021
Grant date	Oct 26, 2021

Abstract

Provided herein are defect-free solid-state separators which are useful as Li+ ion-conducting electrolytes in electrochemical cells and devices, such as, but not limited to, rechargeable batteries. In some examples, the separators have a Li+ ion-conductivity greater than 1*10−3 S/cm at room temperature.

First claim

What is claimed is:

1. A Li + ion-conducting separator, wherein the separator is polycrystalline and transmits more than 40% of incident light at 500 nm, 600 nm, or 700 nm wavelength; wherein a d 90 grain size ranges from 0.1 to 20 μm; wherein the thickness of the separator is less than 1 mm and wherein the thickness of the separator is greater than 10 nm.

2. The Li + ion-conducting separator of claim 1 , wherein the separator is polycrystalline, with a d 90 grain size of less than 20 μm, and transmits more than 40% of incident light at 500 nm wavelength.

3. The Li + ion-conducting separator of claim 1 , wherein the separator is polycrystalline, with a d 90 grain size of less than 20 μm, and transmits more than 40% of incident light at 600 nm wavelength.

4. The Li + ion-conducting separator of claim 1 , wherein the separator is polycrystalline, with a d 90 grain size of less than 20 μm, and transmits more than 40% of incident light at 700 nm wavelength.

5. The Li + ion-conducting separator of claim 1 , wherein the separator has a transmission coefficient greater than 0.5 for incident light at wavelengths in the range 300-700 nm.

6. The Li + ion-conducting separator of claim 1 , wherein the separator has a transmission percentage greater than 50% for incident light at 500 nm wavelength.

7. The Li + ion-conducting separator of claim 1 , wherein the separator has a 10% total reflectance for incident light at 400 nm to 700 nm wavelength.

8. The Li + ion-conducting separator of claim 7 , wherein less than 10% of the total reflectance is diffuse reflectance and the remainder of the total reflectance is specular reflectance.

9. The Li + ion-conducting separator of claim 1 , wherein the separator is selected from an oxide, a sulfide, a sulfide-halide, LIRAP, and a borohydride.

10. The Li + ion-conducting separator of claim 9 , wherein the separator is an oxide selected from a lithium-stuffed garnet characterized by the formula Li x La y Zr z O t .qAl 2 O 3 , wherein 4<x<10, 1<y<4, 1<z<3, 6<t<14, 0≤q≤1.

11. The Li + ion-conducting separator of claim 10 , wherein the lithium-stuffed garnet is doped with Nb, Ga, and/or Ta.

12. The Li + ion-conducting separator of claim 10 , wherein the lithium-stuffed garnet is Li a La b Zr c Al d Me″ e O f , wherein 5<a<8.5; 2<b<4; 0<c≤2.5; 0≤d<2; 0≤e<2, and 10<f<13 and Me″ is a metal selected from Nb, Ga, Ta, or combinations thereof.

13. The Li + ion-conducting separator of claim 10 , wherein the lithium-stuffed garnet is characterized by the formula Li x La y Zr z O t .0.11(Al 2 O 3 ), Li x La y Zr z O t .0.22(Al 2 O 3 ), Li x La y Zr z O t .0.35(Al 2 O 3 ), Li x La y Zr z O t .0.5(Al 2 O 3 ), Li x La y Zr z O t .0.65(Al 2 O 3 ), Li x La y Zr z O t .0.75(Al 2 O 3 ), or Li x La y Zr z O t .(Al 2 O 3 ), wherein 5<x<8.5.

14. The Li + ion-conducting separator of claim 1 , wherein the separator comprises:
a lithium-stuffed garnet oxide characterized by the formula Li u La v Zr x O y .zAl 2 O 3 , wherein
u is a rational number from 4 to 8;
v is a rational number from 2 to 4;
x is a rational number from 1 to 3;
y is a rational number from 10 to 14; and
z is a rational number from 0.05 to 1;
wherein u, v, x, y, and z are selected so that the lithium-stuffed garnet oxide is charge neutral.

15. The Li + ion-conducting separator of claim 1 , wherein the separator has a transmission percentage that varies by less than ±10% over an area of at least 0.5 cm 2 .

16. The Li + ion-conducting separator of claim 1 , wherein the separator is transparent over an area of at least 1 cm 2 .

17. The Li + ion-conducting separator of claim 1 , wherein the separator is translucent over an area of at least 64.π mm 2 .

18. The Li + ion-conducting separator of claim 1 , having a defect density less than 1/m 2 to 1/mm 2 .

19. The Li + ion-conducting separator of claim 1 , having a scattering center density that ranges from less than 1/m 2 to 1/mm 2 .

20. The Li + ion-conducting separator of claim 1 , having a geometric porosity that ranges from 10 (parts-per-billion) ppb to 6%.

21. The Li + ion-conducting separator of claim 1 , having an Archimedes porosity that ranges from 10 ppb to 6%.

22. The Li + ion-conducting separator of claim 1 , wherein the lithium ion conductivity is greater than 10 −4 S/cm at 25° C.

23. The Li + ion-conducting separator of claim 1 , wherein the lithium interfacial area-specific resistance is less than 20 Ωcm 2 at 25° C.

24. An electrochemical cell comprising a Li + ion-conducting separator of claim 1 .

25. The electrochemical cell of claim 24 , wherein the electrochemical cell is a rechargeable battery.

Assignees

• Quantumscape Battery Inc

Inventors

• Chao Cheng-Chieh
• Chen Zhebo
• Cheng Lei
• Donnelly Niall
• Holme Tim
• Huang Tommy
• Iyer Sriram
• Kerman Kian
• Maheshwari Harsh
• Singh Jagdeep
• Xu Gengfu

Classifications

• H01M2300/0091

  in the form of mixtures · CPC title

• H01M2300/0068

  inorganic · CPC title

• H01M10/052

  Li-accumulators · CPC title

• H01M10/0562 Primary

  Solid materials · CPC title

• Y02E60/10

  Energy storage using batteries · CPC title