Superomniphobic thin film

Patent metadata

Field	Value
Publication number	US-11155490-B1
Application number	US-202016855303-A
Country	US
Kind code	B1
Filing date	Apr 22, 2020
Priority date	Apr 22, 2020
Publication date	Oct 26, 2021
Grant date	Oct 26, 2021

Abstract

An article including an optically transparent, superomniphobic coating that is durable and relatively easy to keep clean, is disclosed. In one aspect, the present disclosure provides an article comprising a substrate and a graded layer, the graded layer having a first side disposed adjacent the substrate, the first side comprising 45-85 wt. % silicon oxide in a first glass phase and 10-40 wt. % boron oxide in a second glass phase, and opposed the first side, a second side comprising at least 45 wt. % silicon oxide, no more than 5 wt. % boron oxide, and 10-50 wt. % aerogel, the aerogel present in the graded layer as a plurality of distinct domains.

First claim

The invention claimed is:

1. An article comprising
a substrate; and
a graded layer having
a first side disposed adjacent the substrate, the first side comprising 45-85 wt. % silicon oxide in a first glass phase and 10-40 wt. % boron oxide in a second glass phase, and
opposite the first side, a second side comprising at least 45 wt. % silicon oxide, no more than 5 wt. % boron oxide, and 10-50 wt. % aerogel, the aerogel present in the graded layer as a plurality of distinct domains.

2. The article of claim 1 , wherein the graded layer comprises a silane, the silane present in the layer at an interface of at least a portion of the aerogel domains and the silicon oxide.

3. The article of claim 2 , wherein the silane is covalently linked to the silicon oxide.

4. The article of claim 1 , wherein the aerogel comprises aerogel nanoparticles.

5. The article of claim 4 , wherein the aerogel nanoparticles have an average size within the range of 10 nm to 90 nm.

6. The article of claim 1 , wherein the graded layer has a thickness within the range of 400 nm to 1 μm.

7. The article of claim 1 , wherein the graded layer has a graded index of refraction from, at the second side, an ambient index of refraction to, at the first side, an index of refraction of the substrate.

8. The article of claim 1 , wherein the second side of the graded layer has a water contact angle of at least 130°.

9. The article of claim 1 , wherein the second side of the graded layer has an oil contact angle of at least 60°.

10. The article of claim 1 , wherein the graded layer has a light transmissivity of at least 98% for wavelengths between 400 nm and 1,500 nm.

11. The article of claim 1 , wherein the substrate comprises borosilicate glass.

12. The article of claim 1 , wherein the graded layer comprises an inner region adjacent the substrate, a middle region adjacent the inner region, and an outer region adjacent the middle region and the second side; and wherein
the inner region is substantially free of aerogel;
the middle region comprises a first plurality of aerogel domains, wherein the average size of the domains increases along a gradient from the inner region to the outer region; and
the outer region comprises a second plurality of aerogel domains.

13. The article of claim 12 , wherein the inner region comprises at least 80 wt. % of a non-phase-separated borosilicate glass.

14. The article of claim 12 , wherein at least about 80 wt. % of the silicon oxide present in the outer region comprises amorphous silica.

15. The article of claim 12 , wherein the average size of the second plurality of aerogel domains is within the range of 50 nm to 180 nm.

16. The article of claim 12 , wherein the average size of the first plurality of aerogel domains increases along the gradient from less than 25 nm, to 50 to 180 nm.

17. The article of claim 12 , wherein
the inner region has a thickness of less than 250 nm;
the middle region has a thickness within the range of 250 nm to 750 nm; and
the outer region has a thickness of less than 250 nm.

Assignees

• Waymo Llc

Inventors

• Simpson John T

Classifications

• C03C2218/32

  After-treatment · CPC title

• C03C2217/91

  Coatings containing at least one layer having a composition gradient through its thickness · CPC title

• C03C2217/76

  Hydrophobic and oleophobic coatings · CPC title

• C03C2217/75

  Hydrophilic and oleophilic coatings · CPC title

• C03C2217/425

  consisting of a porous layer · CPC title