Differential hypoid gear, pinion gear, and paired hypoid gears formed by combination thereof

Patent metadata

Field	Value
Publication number	US-11149832-B2
Application number	US-202017102678-A
Country	US
Kind code	B2
Filing date	Nov 24, 2020
Priority date	Dec 13, 2019
Publication date	Oct 19, 2021
Grant date	Oct 19, 2021

Abstract

A differential hypoid gear, a pinion gear, and paired hypoid gears formed by a combination thereof are provided. The differential hypoid gear includes a ring-shaped main body and a tooth-forming surface, and has a chemical component composition including C: 0.15-0.30 mass %, Si: 0.55-1.00 mass %, Mn: 0.50-1.20 mass %, Cr: 0.50-1.50 mass %, Al: 0.020-0.080 mass %, B: 0.0005-0.0050 mass %, Ti: 0.01-0.08 mass %, N: 0.0020-0.0100 mass %, Mo: 0.25 mass % or less, and Nb: less than 0.10 mass %, the remainder being Fe and unavoidable impurities. The chemical component composition satisfies Formulae 1 and 2. The differential hypoid gear has a metallographic structure including mainly tempered martensite. A martensite ratio at an inside of a dedendum differs between an end portion of a tooth and a central portion of the tooth within a range of 15% or less. A core hardness of the dedendum at the central portion falls within 350-500 HV.

First claim

The invention claimed is:

1. A differential hypoid gear comprising:
a ring-shaped main body; and
a tooth-forming surface provided on one end surface of the ring-shaped main body in the axial direction of a center axis thereof and inclined downward as departing from the center axis, the tooth-forming surface having teeth formed thereon, wherein
the differential hypoid gear has a chemical component composition comprising C: 0.15-0.30 mass %, Si: 0.55-1.00 mass %, Mn: 0.50-1.20 mass %, Cr: 0.50-1.50 mass %, Al: 0.020-0.080 mass %, B: 0.0005-0.0050 mass %, Ti: 0.01-0.08 mass %, N: 0.0020-0.0100 mass %, Mo: 0.25 mass % or less, Nb: less than 0.10 mass %, and Fe, the chemical component composition satisfying:
405≤−684[C]−75[Mn]−22[Cr]−27[Mo]−11479[B]+680≤445,  Formula 1:

where [C], [Mn], [Cr], [Mo], and [B] indicate the contents (mass %) of C, Mn, Cr, Mo, and B, respectively; and
55≤536[C]+56.2[Si]−33[Mn]+20.1[Cr]−115[Mo]+6615[B]−93,  Formula 2:

where [C], [Si], [Mn], [Cr], [Mo], and [B] indicate the contents (mass %) of C, Si, Mn, Cr, Mo, and B, respectively,
the differential hypoid gear has a metallographic structure comprising mainly tempered martensite,
a martensite ratio at an inside of a dedendum of each tooth differs between an end portion of the tooth and a central portion of the tooth within a range of 15% or less, and
a core hardness of the dedendum at the central portion of the tooth falls within 350-500 HV.

2. A pinion gear, comprising a tooth-forming surface having teeth formed thereon; wherein
the pinion gear has a chemical component composition comprising C: 0.15-0.30 mass %, Si: 0.55-1.00 mass %, Mn: 0.50-1.20 mass %, Cr: 0.50-1.50 mass %, Al: 0.020-0.080 mass %, B: 0.0005-0.0050 mass %, Ti: 0.01-0.08 mass %, N: 0.0020-0.0100 mass %, Mo: 0.25 mass % or less, and Nb: less than 0.10 mass %, and Fe, the chemical component composition satisfying:
405≤−684[C]−75[Mn]−22[Cr]−27[Mo]−11479[B]+680≤445,  Formula 1:

where [C], [Mn], [Cr], [Mo], and [B] indicate the contents (mass %) of C, Mn, Cr, Mo, and B, respectively; and
55≤536[C]+56.2[Si]−33[Mn]+20.1[Cr]−115[Mo]+6615[B]−93,  Formula 2:

where [C], [Si], [Mn], [Cr], [Mo], and [B] indicate the contents (mass %) of C, Si, Mn, Cr, Mo, and B, respectively,
the pinion gear has a metallographic structure comprising mainly tempered martensite,
a martensite ratio at an inside of a dedendum of each tooth differs between an end portion of the tooth and a central portion of the tooth within a range of 15% or less, and a core hardness of the dedendum at the central portion of the tooth falls within 350-500 HV.

3. Paired hypoid gears formed by a combination of:
a differential hypoid gear; and
the pinion gear according to claim 2 ,
wherein the differential hypoid gear comprises:
a ring-shaped main body; and
a tooth-forming surface provided on one end surface of the ring-shaped main body in the axial direction of a center axis thereof and inclined downward as departing from the center axis, the tooth-forming surface having teeth formed thereon, wherein the differential hypoid gear has a chemical component composition comprising C: 0.15-0.30 mass %, Si: 0.55-1.00 mass %, Mn: 0.50-1.20 mass %, Cr: 0.50-1.50 mass %, Al: 0.020-0.080 mass %, B: 0.0005-0.0050 mass %, Ti: 0.01-0.08 mass %, N: 0.0020-0.0100 mass %, Mo: 0.25 mass % or less, Nb: less than 0.10 mass %, and Fe, the chemical component composition satisfying:
405≤−684[C]−75[Mn]−22[Cr]−27[Mo]−11479[B]+680≤445,  Formula 1:

where [C], [Mn], [Cr], [Mo], and [B] indicate the contents (mass %) of C, Mn, Cr, Mo, and B, respectively; and
55≤536[C]+56.2[Si]−33[Mn]+20.1[Cr]−115[Mo]+6615[B]−93,  Formula 2:

where [C], [Si], [Mn], [Cr], [Mo], and [B] indicate the contents (mass %) of C, Si, Mn, Cr, Mo, and B, respectively,
the differential hypoid gear has a metallographic structure comprising mainly tempered martensite,
a martensite ratio at an inside of a dedendum of each tooth differs between an end portion of the tooth and a central portion of the tooth within a range of 15% or less, and
a core hardness of the dedendum at the central portion of the tooth falls within 350-500 HV.

Assignees

• Aichi Steel Corp
• Toyota Motor Co Ltd

Inventors

• Sugiura Takayoshi
• Iwamoto Yuta
• Fukuda Naoki
• Fukuda Yasuhiro
• Kondo Masaaki

Classifications

• C23C8/80

  After-treatment · CPC title

• C23C8/02

  Pretreatment of the material to be coated (C23C8/04 takes precedence) · CPC title

• C23C8/22

  of ferrous surfaces · CPC title

• C22C38/32

  with boron · CPC title

• C22C38/28

  with titanium or zirconium · CPC title