Polycrystalline waveguide

Patent metadata

Field	Value
Publication number	US-11148321-B2
Application number	US-202117173637-A
Country	US
Kind code	B2
Filing date	Feb 11, 2021
Priority date	Jun 29, 2015
Publication date	Oct 19, 2021
Grant date	Oct 19, 2021

Abstract

A waveguide includes a body of material having a width, a thickness, and a length, where the width is orthogonal to the thickness, and the length is orthogonal to the thickness and the width. The material includes polycrystalline ceramic that is transmissive such that the body is configured as a waveguide. The thickness is no more than 5 millimeters and at least 20 nanometers, the width is greater than or equal to the thickness, and the length is at least 100 times greater than the width. The body of material has a granular profile such that grains of the material protrude generally outward from a surface of the body with a height of at least 25 nanometers and no more than 100 micrometers relative to recessed portions of the surface of the body at boundaries between the grains.

First claim

What is claimed is:

1. A waveguide, comprising:
a body of material having a width, a thickness, and a length, wherein the width is orthogonal to the thickness, and the length is orthogonal to the thickness and the width,
wherein the material comprises polycrystalline ceramic;
wherein the polycrystalline ceramic is transmissive such that the body is configured as a waveguide;
wherein the thickness is no more than 5 millimeters and at least 20 nanometers;
wherein the width is greater than or equal to the thickness;
wherein the length is at least 100 times greater than the width;
wherein the body of material has a granular profile such that grains of the material protrude generally outward from a surface of the body with a height of at least 25 nanometers and no more than 100 micrometers relative to recessed portions of the surface of the body at boundaries between the grains.

2. The waveguide of claim 1 , wherein the surface of the body has, on average, fewer than 15 surface defects from adhesion or abrasion with a dimension greater than 15 micrometers per square centimeter.

3. The waveguide of claim 1 , wherein the body has roughness no more than 1000 nanometers across a distance of 10 millimeters along the length.

4. The waveguide of claim 1 , wherein the polycrystalline ceramic comprises grains of alumina.

5. The waveguide of claim 1 , wherein at least 50% by weight of the polycrystalline ceramic consists of alumina.

6. The waveguide of claim 1 , wherein the polycrystalline ceramic consists essentially of alumina.

7. The waveguide of claim 1 , wherein the grains are sintered to one another such that the grains bond to one another.

8. The waveguide of claim 1 , wherein the thickness is no more than 2 millimeters.

9. The waveguide of claim 1 , wherein the thickness is no more than 500 micrometers.

10. The waveguide of claim 1 , wherein the thickness is no more than 100 micrometers.

11. The waveguide of claim 1 , wherein the body is flexible, configured to bend around a mandrel or spool having a diameter of 0.7 meters or less.

12. The waveguide of claim 1 , wherein the width is equal to the thickness and the body is round, annular, sleeve- or tube-shaped.

13. The waveguide of claim 1 , wherein the body is coated or laminated.

14. The waveguide of claim 1 , wherein the body has a tensile strength of at least 20 megapascals.

Assignees

• Corning Inc

Inventors

• Badding Michael Edward
• Bouton William Joseph
• Brown Jacqueline Leslie
• Curry Timothy Joseph
• Hurny Roman E
• Kester Lanrik Wayne
• Ketcham Thomas Dale
• Olenick John Albert
• Olenick Kathleen Ritter
• Paananen Jeremy
• Silverblatt Thomas
• St Julien Dell Joseph
• Venkateswaran Viswanathan
• Zink Nathan Michael

Classifications

• C04B35/443

  Magnesium aluminate spinel · CPC title

• C04B2235/9615

  Linear firing shrinkage · CPC title

• C04B35/486

  Fine ceramics · CPC title

• C04B2235/95

  Products characterised by their size, e.g. microceramics · CPC title

• B28B11/243 Primary

  Setting, e.g. drying, dehydrating or firing ceramic articles (B28B11/242 takes precedence) · CPC title