Connection of a support to a molded plastic structure

Patent metadata

Field	Value
Publication number	US-11147365-B2
Application number	US-202016776385-A
Country	US
Kind code	B2
Filing date	Jan 29, 2020
Priority date	Feb 1, 2019
Publication date	Oct 19, 2021
Grant date	Oct 19, 2021

Abstract

A blow-molded plastic structure, such as a table top, may include an undercut. For example, the table top may include a frame receiving portion and a frame connecting structure with an undercut may be disposed in the frame receiving portion. A first portion of the frame may contact or engage the frame connecting structure when the frame is connected to the table top. In an exemplary embodiment, a first side of the frame receiving portion may include a first frame connecting portion with an undercut and a second side of the frame receiving portion may include a second frame connecting portion with an undercut. The first frame connecting portion with an undercut may be disposed on an opposing surface from the second frame connecting portion with an undercut.

First claim

What is claimed is:

1. A molded plastic tabletop comprising:
an upper surface;
a lower surface;
a hollow interior portion at least partially disposed between the upper surface and the lower surface;
a frame receiving portion at least partially disposed in the lower surface;
a first frame connecting structure disposed on a first side of the frame receiving portion, the first frame connecting structure including an outwardly extending portion that extends outwardly relative to the first side of the frame receiving portion, the outwardly extending portion including a projection and an undercut;
a second frame connecting structure disposed on a second side of the frame receiving portion, the second frame connecting structure including an inwardly extending portion that extends inwardly relative to the second side of the frame receiving portion, the inwardly extending portion including a projection and an undercut; and
a frame connected to the molded plastic tabletop, a first portion of the frame connected to the first frame connecting structure, a second portion of the frame connected to the second frame connecting structure, the second portion of the frame extending into the second frame connecting structure to connect the frame to the tabletop.

2. The tabletop as in claim 1 , wherein the first frame connecting structure is disposed in a first side of the frame receiving portion;
wherein the second frame connecting structure is disposed in a second side of the frame receiving portion; and
wherein the first frame connecting structure and the second frame connecting structure are at least partially disposed on opposing sides of the frame receiving portion.

3. The tabletop as in claim 1 , wherein an outer edge of the frame is disposed in the undercut of the first frame connecting structure.

4. The tabletop as in claim 1 , wherein a first portion of the frame engages the undercut of the first frame connecting structure and a second portion of the frame engages the undercut of the second frame connecting structure.

5. The tabletop as in claim 1 , further comprising a receiving portion disposed in a surface between the first side of the frame receiving portion and the second side of the frame receiving portion, an outwardly extending portion of the frame disposed in the receiving portion.

6. The tabletop as in claim 1 , wherein the second portion of the frame includes a tab that is disposed in the inwardly extending portion of the second frame connecting structure, the tab engaging at least a portion the undercut of the inwardly extending portion.

7. The tabletop as in claim 1 , further comprising one or more cutouts in an outer edge of the frame, the cutouts sized and configured to allow the frame to be inserted into the frame receiving portion by allowing at least a portion of the first frame connecting structure to pass through the cutouts.

8. The tabletop as in claim 1 , further comprising:
a distal end of the projection of the outwardly extending portion of the first frame connecting structure;
a lower surface of the projection of the outwardly extending portion forming at least a portion of the undercut of the outwardly extending portion;
a recess at least partially formed by the lower surface of the projection of the outwardly extending portion;
a distal end of the projection of the inwardly extending portion of the second frame connecting structure;
a lower surface of the projection of the inwardly extending portion forming at least a portion of the undercut of the inwardly extending portion; and
a recess at least partially defined by the lower surface of the projection of the inwardly extending portion.

9. The tabletop as in claim 8 , wherein the lower surface of the projection of the outwardly extending portion is disposed at an acute angle relative to the distal end of the projection of the outwardly extending portion; and
wherein the lower surface of the projection of the inwardly extending portion is disposed at an acute angle relative to the distal end of the projection of the inwardly extending portion.

10. The tabletop as in claim 1 , wherein the tabletop is constructed from blow-molded plastic; and
wherein the upper surface, the lower surface, the hollow interior portion, the first frame connecting structure, and the second frame connecting structure are integrally formed as part of a unitary, one-piece structure during the blow-molding process.

11. The tabletop as in claim 1 , wherein a portion of the outwardly extending portion extends outwardly from a lower surface of the tabletop;
wherein at least a portion of the projection of the outwardly extending portion is disposed in the frame receiving portion; and
wherein the undercut of the outwardly extending portion is disposed in the frame receiving portion.

12. The tabletop as in claim 1 , wherein at least a portion of the projection of the outwardly extending portion is disposed in the frame receiving portion;
wherein the undercut of the outwardly extending portion is disposed beneath at least a portion of the projection; and
wherein the undercut of the outwardly extending portion is disposed at an acute angle relative to an end of the projection.

13. The tabletop as in claim 1 , wherein the projection of the outwardly extending portion includes a generally planar lower surface that forms at least a portion of the undercut; and
wherein the undercut is disposed at a substantially right angle relative to a sidewall of the frame receiving portion.

14. The tabletop as in claim 1 , wherein the undercut of the first frame connecting structure is disposed at an acute angle relative to an adjacent surface.

15. The tabletop as in claim 1 , wherein the inwardly extending portion of the second frame connecting structure is at least partially disposed in a sidewall of the frame receiving portion.

16. A table comprising:
a blow-molded plastic tabletop including an upper portion, a lower portion, and a hollow interior portion at least partially disposed between the upper portion and the lower portion;
a frame receiving portion including a first sidewall and a second sidewall;
a first frame connecting structure disposed in the first sidewall of the frame receiving portion, the first frame connecting structure comprising an outwardly extending portion that extends outwardly relative to the first sidewall of the frame receiving portion, the outwardly extending portion including a projection and an undercut;
a second frame connecting structure disposed in the second sidewall of the frame receiving portion, the second frame connecting structure comprising an inwardly extending portion that extends inwardly relative to the second sidewall of the frame receiving portion, the inwardly extending portion including a projection and an undercut;
a frame connected to the tabletop, a first portion of the frame engaging the undercut of the first frame connecting structure, a second portion of the frame extending outwardly and disposed in the second frame connecting structure, the outwardly extending second portion of the frame engaging the undercut of the second frame connecting structure; and
one or more support members that are sized and configured to support the table top above a surface;
wherein the upper portion, the lower portion, the hollow interior portion, the first frame connecting structure, and the second frame connecting structure are integrally formed as part of a unitary, one-piece structure during the blow-molding process.

17. The tabletop as in claim 16 , wherein the second portion of the fra

Assignees

• Lifetime Prod Inc

Inventors

• Jones Scott
• Monsen Charles
• Boydston Kevin
• Clegg Frank

Classifications

• A47B7/00 Primary

  Tables of rigid construction · CPC title

• B29C49/0031

  Making articles having hollow walls · CPC title

• A47B2220/008

  characterised by materials · CPC title

• A47B13/003

  Connecting table tops to underframes (connecting furniture tubing to non-tubular parts F16B12/42) · CPC title

• A47B2200/001

  Manufacture of table tops · CPC title