Apparatus and method for forming filter rods

Patent metadata

Field	Value
Publication number	US-11147306-B2
Application number	US-201816497587-A
Country	US
Kind code	B2
Filing date	Mar 19, 2018
Priority date	Mar 27, 2017
Publication date	Oct 19, 2021
Grant date	Oct 19, 2021

Abstract

An apparatus for forming filter rods for aerosol-generating articles is provided, including a first source and a second source, the first source being configured to supply filter material in a form of a first tow, and the second source being configured to supply filter material in a form of a second tow; a single driven delivery roller configured to advance the first tow and the second tow; and an extrusion tool configured to process the first tow and the second tow, the delivery roller being arranged such that the first and the second tows are advanced from the first and the second sources toward the extrusion tool only by the delivery roller, and the extrusion tool is further configured to process several sources of filter material simultaneously to create one filter rod. A method for forming filter rods for aerosol-generating articles is also provided.

First claim

The invention claimed is:

1. An apparatus for forming filter rods for aerosol-generating articles, the apparatus comprising:
a first source and a second source, the first source being configured to supply filter material in a form of a first tow, and the second source being configured to supply filter material in a form of a second tow;
a single driven delivery roller configured to advance the first tow and the second tow; and
an extrusion tool configured to process the first tow and the second tow,
wherein the delivery roller is arranged such that the first and the second tows are advanced from the first and the second sources toward the extrusion tool only by the delivery roller, and
wherein the extrusion tool is further configured to process several sources of filter material simultaneously to create one filter rod.

2. The apparatus according to claim 1 , further comprising a first non-driven aligning roller arranged to align the first and the second tows in the extrusion tool after the first and the second tows are advanced by the delivery roller.

3. The apparatus according to claim 2 , wherein the first non-driven aligning roller and the delivery roller are arranged such that the first and the second tows are aligned in an s-shaped pathway.

4. The apparatus according to claim 1 , further comprising second and third non-driven aligning rollers configured to align the first tow, wherein the second and the third non-driven aligning rollers are arranged to align the first tow before the first tow is fed into the delivery roller.

5. The apparatus according to claim 4 , wherein the second and the third non-driven aligning rollers and the delivery roller are arranged such that the first tow is aligned and overlaying the second tow when advanced by the delivery roller.

6. A method for forming filter rods for aerosol-generating articles, comprising the steps of:
(a) providing, by means of a first source, filter material in a form of a first tow, and, by means of a second source, filter material in a form of a second tow;
(b) advancing the first tow and the second tow only by means of a driven single delivery roller; and
(c) extruding the first tow and the second tow in an extrusion tool,
wherein several sources of the filter material are processed in the extrusion tool simultaneously to create one filter rod.

7. The method according to claim 6 , further comprising providing a first non-driven aligning roller and arranging the first non-driven aligning roller to align the first and the second tows in the extrusion tool after the first and the second tows are advanced by the delivery roller.

8. The method according to claim 7 , further comprising arranging the first non-driven aligning roller and the delivery roller such that the first and the second tows are aligned in an s-shaped pathway.

9. The method according to claim 6 , further comprising providing second and third non-driven aligning rollers configured to align the first tow, and arranging the second and the third non-driven aligning rollers so as to align the first tow before the first tow is fed into the delivery roller.

10. The method according to claim 9 , further comprising arranging the second and the third non-driven aligning rollers and the delivery roller such that the first tow is aligned and overlaying the second tow when advanced by the delivery roller.

Assignees

• Philip Morris Products Sa

Inventors

• Caprini Gianni

Classifications

• A24D3/0237 Primary

  by extrusion · CPC title

• A24D3/0204

  Preliminary operations before the filter rod forming process, e.g. crimping, blooming (A24D3/0275 takes precedence) · CPC title

• A24D3/17

  Filters specially adapted for simulated smoking devices · CPC title

• A24D3/0287

  for composite filters · CPC title