Rotary electrical machine

Patent metadata

Field	Value
Publication number	US-11146158-B2
Application number	US-202016748064-A
Country	US
Kind code	B2
Filing date	Jan 21, 2020
Priority date	Jul 20, 2017
Publication date	Oct 12, 2021
Grant date	Oct 12, 2021

Abstract

A rotary electrical machine including an annular stator having a stator core around which an armature winding is wound, and a rotor arranged on an inner circumference of the stator, a permeance of a q-axis magnetic circuit is made larger than a permeance of a d-axis magnetic circuit. The machine includes a switch for supplying power to a field winding and controller. The controller calculates the duty ratio on the condition that an upper limit of the duty ratio of the switch is a predetermined value and turns on/off the switch based on the calculated ratio. The predetermined value is set to a value larger than the duty ratio corresponding to the field current that gives the maximum reduction amount of the inductance of the field winding with respect to an increasing amount of the field current in a range that the current can take and is less than 100%.

First claim

What is claimed is:

1. A rotary electrical machine comprising:
an annular stator having a stator core around which an armature winding is wound, and
a rotor arranged on an inner circumference side of the stator, wherein
the rotor includes:
a field core including a cylindrical boss part and a plurality of claw-like magnetic pole parts arranged on an outer circumferential side of the boss part and having magnetic poles with alternately different polarities formed in a circumferential direction of the rotor, and
a field winding that is wound on the outer circumferential side of the boss part and generates a magnetomotive force by supplying a field current, wherein
in a case where
a magnetic circuit in which a magnetic flux formed by a magnetomotive force of the field winding flows and which passes through a d-axis via the boss part, a pair of the claw-like magnetic pole parts and the stator core is referred to as a d-axis magnetic circuit, and
a magnetic circuit which is formed by a current flowing through the armature winding and which passes through a q-axis shifted by 90° in an electric angle from the d-axis is referred to as a q-axis magnetic circuit,
a permeance of the q-axis magnetic circuit is made larger than a permeance of the d-axis magnetic circuit, wherein
the rotary electrical machine further comprising:

a switch provided so as to supply power from a power source to the field winding by being turned on and stop supplying power from the power source to the field winding by being turned off; and
a controller that, in a case where a ratio of an on-time to one switching cycle of the switch is defined as a duty ratio, calculates the duty ratio on the condition that an upper limit of the duty ratio is set as a predetermined value and turns on/off the switch based on the calculated duty ratio, wherein
the predetermined value is set to a value which is larger than the duty ratio corresponding to the field current that gives the maximum reduction amount of the inductance of the field winding with respect to an increasing amount of the field current in a range that the field current can take and which is less than 100%.

2. The rotary electrical machine according to claim 1 , wherein
the rotor includes a permanent magnet arranged between the claw-like magnetic pole parts adjacent to each other in a circumferential direction with an axis of easy magnetization directed in the circumferential direction of the rotor and having magnetic poles formed so that their polarities match polarities that are alternately induced in in the claw-like magnetic pole parts due to the magnetomotive force of the field winding.

3. The rotary electrical machine according to claim 1 , wherein
an the amount of ampere-turns of the field winding at which magnetic saturation of the field core occurs is made lower than an the amount of ampere-turns of the armature winding at which magnetic saturation of the stator core occurs.

4. The rotary electrical machine according to claim 1 , wherein
a saturated magnetic flux quantity of the field core is made smaller than a saturated magnetic flux quantity of the stator core.

5. The rotary electrical machine according to claim 2 , wherein
an the amount of ampere-turns of the field winding at which magnetic saturation of the field core occurs is made lower than an the amount of ampere-turns of the armature winding at which magnetic saturation of the stator core occurs.

6. The rotary electrical machine according to claim 2 , wherein
a saturated magnetic flux quantity of the field core is made smaller than a saturated magnetic flux quantity of the stator core.

7. The rotary electrical machine according to claim 2 , wherein
a surface area of a surface opposite to the stator in the rotor is made larger than a value obtained by dividing the sectional area of the boss part when the boss part as seen in its axial direction by the number of pole pairs of the rotary electrical machine.

8. The rotary electrical machine according to claim 1 , wherein
in a case where a magnetic circuit in which a magnetic flux formed by a magnetomotive force of the field winding flows and which passes through a d-axis via the boss part, a pair of the claw-like magnetic pole parts and the stator core is referred to as a d-axis magnetic circuit, and a magnetic circuit which is formed by a current flowing through the armature winding and which passes through a q-axis shifted by 90° in an electric angle from the d-axis is referred to as a q-axis magnetic circuit, since one part of a magnetic path sectional area of the field core is made smaller than the other part of the magnetic path sectional area, a permeance of the q-axis magnetic circuit is made larger than a permeance of the d-axis magnetic circuit.

9. The rotary electrical machine according to claim 1 , wherein the controller sets the predetermined value larger as the d-axis current flowing in the armature winding is larger.

10. The rotary electrical machine according to claim 9 , wherein
in a case where a magnetic circuit in which a magnetic flux formed by a magnetomotive force of the field winding flows and which passes through a d-axis via the boss part, a pair of the claw-like magnetic pole parts and the stator core is referred to as a d-axis magnetic circuit, the controller, based on the number of turns of the field winding, the d-axis current flowing in the armature winding, the number of turns of the armature winding, the magnetic resistance of the rotor in the d-axis magnetic circuit, and the saturated magnetic flux quantity of the rotor, calculates an upper limit value of the field current, and sets the predetermined value to the duty ratio corresponding to the calculated upper limit value of the field current.

11. The rotary electrical machine according to claim 9 , wherein
the controller, when the set duty ratio has reached the predetermined value, raises the duty ratio to 100%.

12. A rotary electrical machine comprising:
an annular stator having a stator core around which an armature winding is wound, and
a rotor arranged on an inner circumference side of the stator, wherein
the rotor includes a field core and a field winding that generates a magnetomotive force by supplying a field current, wherein
the field core includes:
a cylindrical boss part provided closer to an inner circumference side of the rotor than the field winding;
a plurality of disk parts extending outward in a radial direction of the boss part from an axial one end of the boss part and provided at a predetermined angular interval in the circumferential direction of the boss part; and
a plurality of claw-like magnetic pole parts extending in an axial direction of the boss part so as to surround the field winding from tips of the disk parts and having magnetic poles with alternately different polarities formed in the circumferential direction of the rotor, wherein
when a value obtained by dividing a sectional area of the boss part when the boss part as seen in its axial direction by the number of pole pairs of the rotary electrical machine is Ab, a sectional area of the disk part is Ad, a sectional area of an annular yoke constituting the stator core is Acb, and a sectional area of a tooth per magnetic pole of the plurality of teeth constituting the stator core is At, a smaller one of Ab and Ad is made larger than a smaller one of Acb and At, wherein
the rotary electrical machine further comprising:
a switch provided so as to supply power from a power source to the field winding by being turned on and stop supplying power from the power source to the field winding by being turned off; and
a controller that, in a case

Assignees

• Denso Corp

Inventors

• Takahashi Yuki

Classifications

• H02K21/044

  Rotor of the claw pole type · CPC title

• H02P9/34

  using magnetic devices with controllable degree of saturation in combination with controlled discharge tube or controlled semiconductor device · CPC title

• H02P9/40

  by variation of reluctance of magnetic circuit of generator · CPC title

• H02P9/32

  using magnetic devices with controllable degree of saturation (H02P9/34 takes precedence) · CPC title

• H02K21/029 Primary

  Vectorial combination of the fluxes generated by a plurality of field sections or of the voltages induced in a plurality of armature sections · CPC title