Motor component alignment method

Patent metadata

Field	Value
Publication number	US-11146155-B2
Application number	US-201916437439-A
Country	US
Kind code	B2
Filing date	Jun 11, 2019
Priority date	Sep 18, 2013
Publication date	Oct 12, 2021
Grant date	Oct 12, 2021

Abstract

Provided are an alignment method and an alignment device by which, immediately before aligning, the leg parts of adjacent conductors do not interfere with each other. The alignment method, in which by providing a plurality of coil elements (40) in an annular shape and moving the plurality of coil elements (40) in a direction in which the diameter of the annular shape is reduced, the plurality of coil elements (40) are aligned in a state where turn sections (42) provided at substantially apex portions are alternately overlapped, wherein the plurality of coil elements (40) are aligned by moving each of the plurality of coil elements (40) toward an annularly shaped center, and while doing so, rotating the plurality of coil elements about a rotation axis (231e) that is parallel to the central axis (C1) of the annular shape.

First claim

The invention claimed is:

1. An alignment method for aligning a plurality of U-shaped electrical conductors as stator conductors of a rotating electrical machine in a state in which turn sections provided to an apex portion thereof are alternately overlapped, by arranging the plurality of electrical conductors in an annular shape, the method comprising:
causing the plurality of the electric conductors to move in a direction to reduce the diameter of the annular shape by utilizing a plurality of grippers and a plurality of slide rails, the plurality of grippers gripping the respective plurality of electric conductors, and the plurality of slide rails extending radially around a central axis of the annular shape to slidably guide movement of the plurality of grippers in a radial direction, and
aligning the plurality of the electrical conductors by causing each of the plurality of the electrical conductors to rotate via rotation of the plurality of grippers about a shaft that is parallel to the central axis of the annular shape, while causing the plurality of the electric conductors to move towards the center of the annular shape via movement of the plurality of grippers in the radial direction,
wherein each of the plurality of the electrical conductors is arranged in a state of maintaining a predetermined correcting rotation of a predetermined angle about the shaft that is parallel to the central axis of the annular shape by utilizing a correction groove and a pin provided correspondently, when aligning by reducing the diameter of the annular shape.

2. The alignment method according to claim 1 , wherein an arrangement of the plurality of electrical conductors in the annular shape is performed such that the turn sections are separated from each other in the initial state and then put into an overlapped state with each other.

3. The alignment method according to claim 1 , wherein retaining action is performed prior to the plurality of the electrical conductors rotating about the shaft, in the retaining action, one leg part of the U-shaped electrical conductors are retained, and then causing to move towards the center of the annular shape.

4. The alignment method according to claim 3 , wherein the retaining action is performed while each of the retained portions of the one leg part of the U-shaped electrical conductors are positioned such that the heights thereof adjacent being alternately shifted in the direction parallel to the central axis of the annular shape.

Assignees

• Honda Motor Co Ltd

Inventors

• Ueno Daisuke
• Ohno Kenichi
• Matsumoto Yutaka
• Kawano Shinichi
• Ueno Mitsugu

Classifications

• H02K15/24

  Shaping or compacting winding heads (H02K15/0428, H02K15/28, H02K15/36 take precedence) · CPC title

• H02K15/067 Primary

  inserted in parallel to the axis of the slots or inter-polar channels · CPC title

• H02K15/085 Primary

  by laying conductors into slotted stators · CPC title

• H02K15/0421

  and consisting of single conductors, e.g. hairpins · CPC title

• H02K3/12

  arranged in slots · CPC title