High capacity organic radical mediated phosphorous anode for redox flow batteries

Patent metadata

Field	Value
Publication number	US-11145885-B2
Application number	US-201916519613-A
Country	US
Kind code	B2
Filing date	Jul 23, 2019
Priority date	Jul 23, 2018
Publication date	Oct 12, 2021
Grant date	Oct 12, 2021

Abstract

A battery includes a redox flow anode chamber coupled to an anode current collector, a separator, and an external container in fluid connection with the redox flow anode chamber. The external container has therein a solid phosphorus material. A first redox-active mediator and the second redox-active mediator are circulated through the half-cell electrode chamber and the external container. During a charging cycle the first redox-active mediator is reduced at the current collector electrode and the reduced first mediator reduces the phosphorus material, and wherein during a discharging cycle the second redox-active mediator is oxidized at the anode current collector electrode, and the second redox-active mediator is then reduced by the reduced phosphorus material. A method of operating a battery and a method of making a battery are also discussed.

First claim

We claim:

1. A battery, comprising:
a redox flow anode chamber coupled to an anode current collector electrode;
a separator conducting at least one selected from the group consisting of lithium ions and sodium ions, and coupled to the anode chamber, wherein the anode chamber comprises a first redox-active mediator and a second redox-active mediator;
an external container in fluid connection with the redox flow anode chamber, the external container having therein an elemental solid phosphorus material, wherein the first redox-active mediator and the second redox-active mediator are circulated through the half-cell electrode chamber and the external container;
wherein the first redox-active mediator is an arene comprising at least one selected from the group consisting of a polyaromatic hydrocarbon, biphenyl, or a substituted derivative of either thereof, and wherein the second redox-active mediator comprises a second arene, wherein the second arene is a polyaromatic hydrocarbon, or a substituted derivative of either thereof, with the proviso that the second redox-active mediator is not the same as the first redox-active mediator;
wherein the first redox-active mediator and the second redox-active mediator are dissolved in a non-aqueous solvent, and wherein the solvent is at least one selected from the group consisting of: tetrahydro-furan, dimethoxyethane, diglyme, triglyme, tetraethyleneglycol dimethylether, and mixtures thereof;
wherein the elemental phosphorus material has an average redox potential between the redox potential of the first mediator and the redox potential of the second mediator, wherein during a charging cycle the first redox-active mediator is reduced at the current collector and subsequently reduces the phosphorus material, and wherein during a discharging cycle the second mediator is oxidized at the current collector, and the second redox-active mediator is then reduced by the reduced phosphorus material, and wherein the elemental phosphorus is mediated in a voltage range of 0.1-0.8 V vs. Na/Na + .

2. The battery of claim 1 , wherein the first, second, or first and second redox-active mediator is an arene that is substituted, and includes one or more substituent groups, R, wherein each R is independently selected from a linear, branched, cyclic, or aromatic alkyl group having 1-50 carbon atoms, optionally functionalized with a functional group including O, S, or N.

3. The battery of claim 2 , wherein the second arene is selected from the group consisting of: biphenyl, methylnaphthalene, naphthalene, acenaphthalyne, pyrene, anthracene, fluorene, and azulene, and substituted derivatives of any thereof, with the proviso that the second arene is not the same as the first arene.

4. The battery of claim 2 , wherein the second redox-active mediator comprises a second arene, wherein the second arene is substituted or unsubstituted, with the proviso that the second arene is not the same as the first arene.

5. The battery of claim 1 , wherein the active electrode in the external container is in a flow reactor configuration.

6. The battery of claim 1 , wherein the battery comprises a cathode, and the cathode comprises a cathode half-cell electrode chamber coupled to a current collector electrode comprising an active cathode material.

7. The battery of claim 1 , wherein the concentration of the first redox-active mediator in the solvent is from 0.1 to 2 Molar.

8. The battery of claim 1 , wherein the concentration of the second redox-active mediator in the solvent is from 0.1 to 2 Molar.

9. The battery of claim 1 , wherein the first redox-active mediator is biphenyl and the second redox-active mediator is pyrene.

10. A method of operating a battery, comprising the steps of: providing a redox flow anode chamber coupled to an anode current collector;
providing a separator conducting at least one selected from the group consisting of Li+ and Na+, and coupled to the anode chamber, wherein the chamber comprises a first redox-active mediator and a second redox-active mediator;
wherein the first redox-active mediator is an arene comprising at least one selected from the group consisting of a polyaromatic hydrocarbon, biphenyl, or a substituted derivative of either thereof, and wherein the second redox-active mediator comprises a second arene, wherein the second arene is a polyaromatic hydrocarbon, or a substituted derivative of either thereof, with the proviso that the second redox-active mediator is not the same as the first redox-active mediator;
wherein the first redox-active mediator and the second redox-active mediator are dissolved in a non-aqueous solvent, and wherein the solvent is at least one selected from the group consisting of: tetrahydro-furan, dimethoxyethane, diglyme, triglyme, tetraethyleneglycol dimethylether, and mixtures thereof;
circulating the first redox-active mediator and the second redox-active mediator through the anode half-cell electrode chamber into an external container, wherein the external container contains therein an elemental solid phosphorus material, wherein the phosphorus material has an average redox potential between the redox potential of the first mediator and the redox potential of the second mediator;
during a charging cycle, reducing the first redox-active mediator at the current collector electrode and using the reduced first redox-active mediator to reduce the phosphorus material in the external container;
during a discharge cycle, oxidizing the reduced second mediator at the current collector anode, and then reducing the second redox-active mediator with the reduced phosphorus material in the external container; and,
wherein the elemental phosphorus is mediated in a voltage range of 0.1-0.8 V vs. Na/Na + .

11. The method of claim 10 , wherein the capacity of the mediated reaction is from 100 to 1900 mAH/g.

12. A method of making a battery, comprising the steps of:
coupling a redox flow anode chamber to an anode current collector;
coupling to the anode half-cell electrode chamber a separator conducting at least one selected from the group consisting of Li+ and Na+;
coupling to the anode chamber an external chamber comprising an elemental solid phosphorus material;
placing into the redox flow half-cell electrode chamber a solvent containing a first redox-active mediator and a second redox active mediator, wherein the phosphorus material has an average redox potential between the redox potential of the first mediator and the redox potential of the second mediator, and the first redox-active mediator and the second redox-active mediator are selected for a redox voltage spread and operating voltage of the anode half-cell electrode chamber;
wherein the first redox-active mediator is an arene comprising at least one selected from the group consisting of a polyaromatic hydrocarbon, biphenyl, or a substituted derivative of either thereof, and wherein the second redox-active mediator comprises a second arene, wherein the second arene is a polyaromatic hydrocarbon, or a substituted derivative of either thereof, with the proviso that the second redox-active mediator is not the same as the first redox-active mediator;
wherein the first redox-active mediator and the second redox-active mediator are dissolved in a non-aqueous solvent, and wherein the solvent is at least one selected from the group consisting of: tetrahydro-furan, dimethoxyethane, diglyme, triglyme, tetraethyleneglycol dimethylether, and mixtures thereof;
coupling a cathode to the redox flow anode current collector electrode and to the separator; and,
wherein the elemental phosphorus is mediated in a voltage range of 0.1-0.8 V vs. Na/Na + .

Assignees

• Ut Battelle Llc

Inventors

• Delnick Frank M
• Nanda Jagjit
• Self Ethan C

Classifications

• Y02E60/50

  Fuel cells · CPC title

• H01M8/0221

  Organic resins; Organic polymers · CPC title

• H01M8/188 Primary

  by recharging of redox couples containing fluids; Redox flow type batteries · CPC title

• H01M4/9041

  Metals or alloys (H01M4/92 takes precedence) · CPC title

• H01M4/8652

  as mixture · CPC title