Method and systems for tracking cable drums and length of cable on the drum

Patent metadata

Field	Value
Publication number	US-11144864-B2
Application number	US-201916725099-A
Country	US
Kind code	B2
Filing date	Dec 23, 2019
Priority date	Dec 28, 2018
Publication date	Oct 12, 2021
Grant date	Oct 12, 2021

Abstract

The present disclosure refers to a method and a system for tracking cable drums and length of cable on the drum. A method includes attaching a tracker device with a tracker identifier to a cable drum with a drum identifier, said drum identifier being associated in a database with drum dimensions and with cable dimensions of a cable stored on the drum. The method includes associating in the database the drum identifier also with the tracker identifier. The method includes when an event comprising at least a shock and/or a number of rotations of the cable drum around a longitudinal axis occurs, activating a first electronic circuit of the tracker device including a sensing device that detects at least the event, storing the detected event in a local memory of the tracker device and switching the first electronic circuit to standby mode after the detected event is stored.

First claim

What is claimed is:

1. A method for tracking cable drums comprising:
attaching a tracker device with a tracker identifier to a cable drum with a drum identifier, the drum identifier being associated in a database with drum dimensions and with cable dimensions of a cable stored on the drum;
associating in the database the drum identifier with the tracker identifier;
when an event comprising at least a shock and/or a number of rotations of the cable drum around a longitudinal axis occurs, activating a first electronic circuit of the tracker device including a sensing device that detects the event, storing the detected event in a local memory of the tracker device and switching the first electronic circuit to a standby mode after the detected event is stored;
activating a second electronic circuit including a communication circuit that connects to a wireless communication system and a positioning circuit that detects the position coordinates of the tracker device and the cable drum, transmitting, to the database via the communication system, the tracker identifier, the detected position coordinates and the detected events stored in the local memory;
associating the transmitted detected position coordinates and the transmitted detected events to the tracker identifier and the drum identifier in the database;
calculating, using the drum dimensions and the cable dimensions stored in the database, the remaining length of the cable on the cable drum; and
wherein the activating of the second electronic circuit, the associating of the transmitted detected position coordinates and the transmitted detected events, and the calculating occur at scheduled time intervals and wherein, after the transmitting, the second electronic circuit is switched to the standby mode.

2. The method for tracking cable drums according to claim 1 , wherein, after the transmitting, a part of the local memory is cleaned.

3. The method for tracking cable drums according to claim 1 , wherein the positioning circuit detects the position coordinates of the tracker device and the cable drum using a satellite positioning circuit or from data retrieved from the communication system by the communication circuit.

4. The method for tracking cable drums according to claim 1 , further comprising before the second electronic circuit is switched to standby mode, checking whether new configuration data are available in the database and in case of a positive outcome of this verification downloading the new configuration data and applying the new configuration to the first electronic circuit of the tracker device.

5. The method for tracking cable drums according to claim 1 , wherein the sensing device detects an environmental parameter.

6. The method for tracking cable drums according to claim 1 , wherein the activating of the second electronic circuit, the associating of the transmitted detected position coordinates and the transmitted detected events, and the calculating occur when the tracker device is attached to the cable drum.

7. The method for tracking cable drums according to claim 1 , wherein the activating of the second electronic circuit, the associating of the transmitted detected position coordinates and the transmitted detected events, and the calculating occur in response to a control signal being received by the communication circuit.

8. The method for tracking cable drums according to claim 1 , wherein the activating of the second electronic circuit, the associating of the transmitted detected position coordinates and the transmitted detected events, and the calculating occur in response to a control signal being received by a near-field communication (NFC) switch device associated to the tracker device and configured for activating/deactivating the tracker device.

9. The method for tracking cable drums according to claim 1 , wherein the sensing device detects shocks above a predetermined threshold force value.

10. The method for tracking cable drums according to claim 1 , wherein the sensing device comprises:
two mechanical tilt switches positioned parallel to and off-centered to a flange of the cable drum so that they sequentially assume an open position and a close position when the cable drum rotates around a longitudinal axis defining a sequence of change of state of the two mechanical tilt switches that corresponds to a complete rotation of the cable drum;
one or more shock sensors configured for detecting shocks of the cable drum; and
wherein the detection of the number of rotations of the cable drum around its longitudinal axis comprises:
detecting the change of state of the mechanical tilt switches; and
counting the number of rotations of the cable drum around a longitudinal axis by counting an occurrence of the sequence of change of state of the two mechanical tilt switches that corresponds to a complete rotation of the cable drum.

11. The method for tracking cable drums according to claim 9 , wherein the one or more shock sensors are also configured for verifying whether the cable drum is rotating around its longitudinal axis and the step of counting the number of rotations of the cable drum starts if the one or more shock sensors verify that the cable drum is rotating around its longitudinal axis.

12. The method for tracking cable drums according to claim 10 , wherein the step of counting the number of rotations of the cable drum is exploited if it is verified that the cable drum rotates substantially constantly around its longitudinal axis at a rotation speed higher than a minimum value.

13. The method for tracking cable drums according to claim 9 , further comprising:
correcting with a gyroscope the number of counted rotations when the cable drum is rotating around a longitudinal axis not parallel to the earth plane.

14. The method for tracking cable drums according to claim 1 , wherein the sensing device comprises:
one or more accelerometers and a gyroscope; and
wherein the one or more accelerometers are configured for verifying whether the cable drum is rotating around a longitudinal axis and wherein the gyroscope is configured to count the number of rotation after it is verified that the cable drum is rotating.

15. The method for tracking cable drums according to claim 1 , wherein the tracker device comprises a main controller that has an internal clock which performs a countdown of given time corresponding to the scheduled time interval, and wherein the event detected by the sensing device is stored in the local memory with a countdown value corresponding to the time of the activation of said first electronic circuit.

16. A system for tracking cable drums comprising:
a cable drum having a drum identifier;
a tracker device having a tracker identifier attached to the cable drum, the tracker device comprising
a first electronic circuit comprising a sensing device configured to detect an event comprising a shock and/or rotations of the cable drum around a longitudinal axis of the cable drum,
a second electronic circuit comprising a communication circuit configured to connect to a wireless communication system and a positioning circuit configured to detect the position coordinates of the tracker device and the cable drum,

a local memory storing the tracker identifier,
a main controller is configured to
activate the first electronic circuit when the event is detected,
store the detected event in the local memory,
switch the first electronic circuit to a standby mode after the detected event is stored in the local memory,

a database capable of communicating with the tracker device, the drum identi

Assignees

• Prysmian Spa

Inventors

• Fassone Davide
• Arena Antonino

Classifications

• B65H2511/114

  Remaining length of web roll · CPC title

• B65H16/00

  Unwinding, paying-out webs {(reel-to-reel type web winding and unwinding mechanisms B65H18/103, B65H18/145)} · CPC title

• G01D5/12

  using electric or magnetic means (G01D5/06 takes precedence) · CPC title

• G06F16/901

  Indexing; Data structures therefor; Storage structures (for retrieval from the web G06F16/951) · CPC title

• G06Q10/087 Primary

  Inventory or stock management, e.g. order filling, procurement or balancing against orders · CPC title