Electrically controlled propellant in subterranean operations and equipment

Patent metadata

Field	Value
Publication number	US-11142977-B2
Application number	US-201616337281-A
Country	US
Kind code	B2
Filing date	Oct 27, 2016
Priority date	Oct 27, 2016
Publication date	Oct 12, 2021
Grant date	Oct 12, 2021

Abstract

Systems and methods using electrically controlled propellant to operate equipment in subterranean formations are provided. In some embodiments, the methods comprise: providing a tool assembly that comprises a tool body and an electrically controlled propellant; and placing the tool assembly in at least a portion of a subterranean formation. Electrical current may be applied to at least a portion of the electrically controlled propellant to ignite the portion of the propellant to operate a portion of the tool assembly.

First claim

What is claimed is:

1. A method comprising:
providing a tool assembly that comprises an electrically controlled propellant and a tool body, wherein the tool body comprises at least one actuatable mechanical component, wherein there is a locking slot assembly disposed at a lower end of the tool body, wherein the tool body further comprises a biasing member configured to bias the locking slot assembly in an unlocked position;
placing the tool assembly in at least a portion of a subterranean formation;
applying an electrical current to at least a portion of the electrically controlled propellant to ignite the portion of the propellant, wherein igniting the portion of the propellant increases the pressure within a fluid chamber;
allowing energy from ignition of the electrically controlled propellant to actuate the mechanical component; and
actuating the locking slot assembly once the pressure within the fluid chamber reaches a predetermined value.

2. The method of claim 1 wherein the tool assembly is a packer or plug.

3. The method of claim 1 wherein the tool assembly comprises a sliding sleeve.

4. The method of claim 1 wherein the tool body comprises a pre-perforated sub that comprises a plurality of perforations disposed in the tool body, wherein one or more of the perforations are at least partially filled with a filling material that comprises the electrically controlled propellant.

5. The method of claim 4 wherein the filling material further comprises at least one material selected from the group consisting of: cement, fiberglass, ceramic materials, carbon fibers, polymeric materials, sand, clay, and any combination thereof.

6. The method of claim 1 further comprising:
ceasing the application of electrical current to at least a portion of the electrically controlled propellant; and
after ceasing the application of electrical current, applying a second electrical current to at least a portion of the electrically controlled propellant to re-ignite the portion of the propellant.

7. The method of claim 1 wherein the portion of the subterranean formation comprises a well bore that penetrates the portion of the subterranean formation.

8. The method of claim 1 wherein the tool assembly further comprises an electrically conductive conduit having a first portion in contact with the electrically controlled propellant.

9. The method of claim 1 wherein the electrically controlled propellant comprises:
a binder selected from the group consisting of: polyvinyl alcohol, polyvinylamine nitrate, polyethanolaminobutyne nitrate, polyethyleneimine nitrate, any copolymer thereof, and any mixture thereof;
an oxidizer selected from the group consisting of: ammonium nitrate, hydroxylamine nitrate, and any mixture thereof; and
a crosslinking agent.

10. A downhole tool that comprises:
a tool body, wherein the tool body comprises at least one actuatable mechanical component, wherein there is a locking slot assembly disposed at a lower end of the tool body, wherein the tool body further comprises a biasing member configured to bias the locking slot assembly in an unlocked position;
an electrically controlled propellant disposed on the tool body, wherein the electrically controlled propellant, when ignited, provides an energy source to operate the actuatable mechanical component, wherein the electrically controlled propellant is located in a fluid chamber in the tool body; and
an electrically conductive conduit having a first portion in contact with the electrically controlled propellant and a second portion connected to a source of electrical current, wherein the electrically controlled propellant is configured to be ignited by applying the electrical current to at least a portion of the electrically controlled propellant through the electrically conductive conduit, wherein ignition of the electrically controlled propellant is configured to increase the pressure within the fluid chamber, wherein the locking slot assembly is configured to be actuated once the pressure within the fluid chamber reaches a predetermined value.

11. The downhole tool of claim 10 wherein the downhole tool comprises a sliding sleeve.

12. The downhole tool of claim 10 wherein the tool body comprises a pre-perforated sub that comprises a plurality of perforations disposed in the tool body, and one or more of the perforations are at least partially filled with a filling material that comprises the electrically controlled propellant.

13. The downhole tool of claim 10 wherein the electrically controlled propellant comprises:
a binder selected from the group consisting of: polyvinyl alcohol, polyvinylamine nitrate, polyethanolaminobutyne nitrate, polyethyleneimine nitrate, any copolymer thereof, and any mixture thereof;
an oxidizer selected from the group consisting of: ammonium nitrate, hydroxylamine nitrate, and any mixture thereof; and
a crosslinking agent.

14. A method comprising:
providing a packer assembly that comprises:
a tool body that comprises at least one mechanically actuatable component, wherein there is a locking slot assembly disposed at a lower end of the tool body, wherein the tool body further comprises a biasing member configured to bias the locking slot assembly in an unlocked position;
an electrically controlled propellant disposed on the tool body, wherein the electrically controlled propellant is located in a fluid chamber in the tool body; and
an electrically conductive conduit having a first portion in contact with the electrically controlled propellant and a second portion connected to a source of electrical current;

placing the packer assembly in a well bore that penetrates at least a portion of a subterranean formation;
applying an electrical current to at least a portion of the electrically controlled propellant to ignite the portion of the propellant, wherein igniting the portion of the propellant increases the pressure within the fluid chamber; and
allowing energy from ignition of the electrically controlled propellant to actuate the mechanical component; and
actuating the locking slot assembly once the pressure within the fluid chamber reaches a predetermined value and set the packer assembly in the well bore.

15. The method of claim 14 wherein the electrically controlled propellant comprises:
a binder selected from the group consisting of: polyvinyl alcohol, polyvinylamine nitrate, polyethanolaminobutyne nitrate, polyethyleneimine nitrate, any copolymer thereof, and any mixture thereof;
an oxidizer selected from the group consisting of: ammonium nitrate, hydroxylamine nitrate, and any mixture thereof; and
a crosslinking agent.

16. The method of claim 1 wherein the electrical current is applied to at least a portion of the electrically controlled propellant in an amount of from about 10 milliamp to about 100 milliamps.

17. The method of claim 1 wherein the electrical current is applied to at least a portion of the electrically controlled propellant with a corresponding voltage of from about 200 volts to about 600 volts.

18. The method of claim 1 , wherein the biasing member is a spring.

19. The downhole tool of claim 10 , wherein the biasing member is a spring.

20. The method of claim 14 , wherein the biasing member is a spring.

Assignees

• Halliburton Energy Services Inc

Inventors

• Nguyen Philip D
• Warpinski Norman R
• Martysevich Vladimir Nikolayevich
• Dusterhoft Ronald Glen
• Walters Harold Grayson

Classifications

• E21B23/065 Primary

  setting tool actuated by explosion or gas generating means · CPC title

• E21B23/00

  Apparatus for displacing, setting, locking, releasing or removing tools, packers or the like in boreholes or wells (setting of casings, screens or liners E21B43/10) · CPC title

• C06B31/30

  with vegetable matter; with resin; with rubber · CPC title

• C06B25/34

  the compound being a nitrated acyclic, alicyclic or heterocyclic amine · CPC title

• E21B23/04 Primary

  operated by fluid means, e.g. actuated by explosion (E21B23/08 takes precedence) · CPC title